Powering a DC Motor using a Bridge Rectifier

Thread Starter

minoush82

Joined Aug 2, 2020
7
On the board, it is written "FX-M 94V-0 E302652" but this gives no useful web-search results. However, on a dual-in-line package on the board, there is a sticker that says KB-97290-12. I googled that I got some hits related to my board; for example in this shop, I found a board that is identical to mine (labeled as "Original"), and the one they sell (labeled as "Replacement").
 

Irving

Joined Jan 30, 2016
5,124
Hard to see that 'replacement' fitting n place of original, doesn't appear to have anything like the same connectors...

This is a very similar motor to yours, 180v/4A 1.5HP (1000W)

There are a few 'Treadmill controllers', that's motor controller and display/control unit, on eBay for around 120euro that will work with this motor or similar.

180MOTOR.jpg
 

BobCov

Joined Dec 6, 2014
14
Hello,

My treadmill has been sitting around ever since the motor-controller board broke. Since I could not find a replacement for the board, I thought why not build a power supply myself. I do not need fancy speed control; one single speed value is enough for me, probably the value that makes the motor rotates at 75% of its maximum speed.

The label on the motor indicates that it needs a voltage of 180Vdc to operate and draws 4.6A of current. My idea is to have something that turns my house's 220Vac to 180Vdc; and research in the web yielded that a bridge rectifier can do the job. I still haven't dug too much into it because something caught my attention. Quite a few people indicated that a bridge rectifier is likely to blow up when the motor starts because of surge/starting current that far exceeds the normal operating current in intensity. I believe 4.6A is the value of the operating current that the motor draws when already started.

My motor has a label on it saying LifeGear together with values for voltage, current, horse power, and rounds per minutes; and that's it! Not a single word more. LifeGear is the manufacturer of the treadmill. Unfortunately, I could not find the datasheet of the motor anywhere to confirm anything about surge current values.

Finally, my question: Is it possible to have a bridge rectifier to operate my motor at a fixed speed without blowing up?

Cheers,
Amine.
I really really respect how hard everybody is trying to save your life. It is good to know that there are people who will stop us when we have a truly bad idea and even better that we have sense enough to ask first. This is a great forum with fantastic people. I'm also one of those people who knows enough to be dangerous but also enough to know when I should ask advice ahead of time.
 

splud

Joined Jun 30, 2013
38
Someone else might have already recommended this, but : why not diagnose what went wrong with the motor control from its original application?
 
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