CAn you share the circuit you have used for testing the mosfets?Welcome to AAC!
If you're repairing equipment for pay, you should only use components from reputable sources.
I don't think it's practical for you to test all parameters.
You need to test as the manufacturer specifies.
Using IRLZ44 as an example.
- Gate leakage is measured at +/-16V.
- I used a PWM to test drain current at 6A. I wasn't able to test at a higher current. I used that circuit to get an estimate of on resistance.
- On resistance is measured using a pulse width ≤ 300us with a duty cycle of ≤ 2%. This is to prevent junction heating from affecting (increasing) resistance.
- Threshold voltage is measured with Vds=Vgs and Id=250uA. I had read that drain voltage and short channel effects caused threshold voltage to read low. That didn't turn out to be the case. I initially measured threshold voltage by using the MOSFETs as a current sink/source. Then designed a circuit to measure with the drain and gate shorted together. Doing it correctly gave slightly lower threshold voltages, which was the opposite of what I was lead to believe.
I bought 4 types of MOSFETs from AliExpress and had to test 100% of the devices for gate leakage (because they were all packaged in plastic bags), on resistance, current up to 6A, and threshold voltage. I used 3 different circuits and just used an ammeter to measure gate leakage.
I know the dubious origins of these parts and they won't be used in any critical applications (hobby circuits only). I bought them because I was looking for affordable power MOSFETs. I'm retired and it was worth my time to pay a fraction of what the parts would have cost from a reputable source and have to test them.

