When bad things happen to good machines

Thread Starter

nsaspook

Joined Aug 27, 2009
13,265
Stopping in a fraction of a second at 28,000 RPM

Controller in manual so it never received a stop/brake signal during a shutdown sequence.
 

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Stopping in a fraction of a second at 28,000 RPM

Controller in manual so it never received a stop/brake signal during a shutdown sequence.
Wow! It was painful to view the image man... To use the parlance of our times, that sucks!!! Beautiful metal however but one cannot judge an element by the cover perhaps? :oops:
 

Thread Starter

nsaspook

Joined Aug 27, 2009
13,265
I finally got to open the machine it was running in. If I get approval I'll post a short video of the machine insides. The blades that are missing in the pump flew about 10 feet inside a beam chamber destroying internal shields and sending metal bits flying.
The Ultra High Vacuum MagLev pump is designed to take the full power of the compressor section deceleration but the side casing is an inch thick solid SS plate that is now bulged out in the middle.
Pump Data
 

#12

Joined Nov 30, 2010
18,224
Anybody want to give me, "turbomolecular vacuum pumps for Dummies"?

I'm reading, but this is so foreign to me!
What is, "operating fluid"?
Do these things only operate into a partial vacuum at their output side?
If it can throughput 200 liters per second, liters of what? Certainly not standard earth atmosphere...
What could possibly leak or generate 200 liters of gas per second and be called a vacuum chamber?
The vacuum levels seem incredible, like molecules per cubic meter would be a useful label.
Are my questions bad enough to describe how unequipped I am to understand this?
 

GopherT

Joined Nov 23, 2012
8,009
Anybody want to give me, "turbomolecular vacuum pumps for Dummies"?

I'm reading, but this is so foreign to me!
What is, "operating fluid"?
Do these things only operate into a partial vacuum at their output side?
If it can throughput 200 liters per second, liters of what? Certainly not standard earth atmosphere...
What could possibly leak or generate 200 liters of gas per second and be called a vacuum chamber?
The vacuum levels seem incredible, like molecules per cubic meter would be a useful label.
Are my questions bad enough to describe how unequipped I am to understand this?
A turbo molecular pump creates a vacuum from 10^-4 torr and pulls down to 10^-7 or more.
I've been out of the electron microscope, mass spectroscopy, ion implantation and mocvd semiconductor business for some time but that's a start. The volumes are at the rated vacuum pressure. High volume, low net mass.

You need a rough vacuum pump to get to the pressures that a turbo can start doing something.

The other option is vapor diffusion pump. Whole other mechanism.
 

#12

Joined Nov 30, 2010
18,224
Finally getting a grip on it. Somewhere around 10,000 times as good a vacuum as I am used to working with, and 200 liters per second of that doesn't require a very large pipe.:p
 

Wendy

Joined Mar 24, 2008
23,421
Never messed with those. The roughing pumps were used to allow the cryopumps to take over in the sputtering machines at my old job.

Took me a minute to recognize what I was seeing. Impressive.
 

MrChips

Joined Oct 2, 2009
30,802



http://en.wikipedia.org/wiki/Turbomolecular_pump

It took me awhile to wrap my head around how a turbomolecular pump works.

What is the "operating fluid"? None.
A turbo pump has to run in a vacuum (or partial vacuum).
You cannot run a turbo pump on its own. It would self destruct. You have to create a vacuum first using a roughing pump that brings the pressure down to below 10^-3 torr. Then you can turn on the turbo pump to take the pressure down to 10^-6 torr.

Think of marbles floating around in vacuum. The blades of the pump literally have to hit the marbles and knock them out of the chamber towards the roughing pump.
 

Thread Starter

nsaspook

Joined Aug 27, 2009
13,265
Page 31, spare parts, part number 40, "operating fluid reservoir". Seems to be about the bearing that exists in case of magnetic support failure.
Some types use a fluid mechanical bearing on the foreline side but the one that turned into salad was a total maglev design and was completely dry with no "operating fluid".
 

KL7AJ

Joined Nov 4, 2008
2,229
Some types use a fluid mechanical bearing on the foreline side but the one that turned into salad was a total maglev design and was completely dry with no "operating fluid".
We used diffusion pumps in the UCLA plasma lab for such low pressures. No moving parts, but are they bizarre...I don't even think the inventor knew how they worked!
 
We used diffusion pumps in the UCLA plasma lab for such low pressures. No moving parts, but are they bizarre...I don't even think the inventor knew how they worked!
Actually diffusion pumps operate on an analogous principle -- Instead of 'batting' [the molecules] about with impellers, we drive them 'out' with (accelerated) ions -- Crudely stated, in either case, it's about increasing entropy ('chaos index', if you will) and letting 'statistics' take it from there! :cool:

Best regards
HP
 

Thread Starter

nsaspook

Joined Aug 27, 2009
13,265
We used diffusion pumps in the UCLA plasma lab for such low pressures. No moving parts, but are they bizarre...I don't even think the inventor knew how they worked!
We stopped using diffusion pumps 20 years ago, much too messy. :D Instead of clean bits of metal exploding you have an oil film on every part of a machine from the pressure shockwave in the vacuum chamber.
 

jpanhalt

Joined Jan 18, 2008
11,087
Actually diffusion pumps operate on an analogous principle -- Instead of 'batting' [the molecules] about with impellers, we drive them 'out' with (accelerated) ions -- Crudely stated, in either case, it's about increasing entropy ('chaos index', if you will) and letting 'statistics' take it from there! :cool:

Best regards
HP
No diffusion pump I have used (oil or mercury) ionized and accelerated the vaporized fluid. You may be thinking of an ion pump, which works differently (http://en.wikipedia.org/wiki/Vacuum_pump).

As nasaspook said, oil diffusion pumps do contaminate a system, but nothing like a mercury diffusion pump did, even with a liquid nitrogen cooled trap.

John
 
We stopped using diffusion pumps 20 years ago, much too messy. :D Instead of clean bits of metal exploding you have an oil film on every part of a machine from the pressure shockwave in the vacuum chamber.
A less frequent occurrence with the (IMO generally superior) Hg systems -- albeit nastier from a HAZMAT standpoint:rolleyes:

Best regards
HP
 
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