Properly tinning a soldering tip

Audioguru again

Joined Oct 21, 2019
6,826
My Weller TCP is 58 years old and still works perfectly. I never need adjustable temperature so the tip controls the temperature, I always use 700 degrees F with Name Brand 63/37 rosin core solder.
I never eat solder so I never use lead-free, but the soldering station works fine removing and replacing a lead-free soldered defective part on a product.
 

Audioguru again

Joined Oct 21, 2019
6,826
63/37 solder is explained in Google.
It cools and solidifies in an instant without becoming gooey for a few seconds like 60/40 solder. The gooey time produces "a cold solder joint" if a wire or something in the joint moves while the solder is cooling. A cold solder joint might allow wires and things soldered together to fall apart.
 

djsfantasi

Joined Apr 11, 2010
9,237
63/37 solder is explained in Google.
It cools and solidifies in an instant without becoming gooey for a few seconds like 60/40 solder. The gooey time produces "a cold solder joint" if a wire or something in the joint moves while the solder is cooling. A cold solder joint might allow wires and things soldered together to fall apart.
How easy is the 63/37 to melt? I’m afraid of using too much heat and lifting a pad? …Which I’ve had problems with before. I never noticed the solder composition I’ve used but occasionally run into problems with solder that doesn’t melt as I expect. And no, it wasn’t lead free AFAIK
 

Ian0

Joined Aug 7, 2020
13,157
My Weller TCP is 58 years old and still works perfectly. I never need adjustable temperature so the tip controls the temperature, I always use 700 degrees F with Name Brand 63/37 rosin core solder.
I never eat solder so I never use lead-free, but the soldering station works fine removing and replacing a lead-free soldered defective part on a product.
My TCP probably wasn't quite that old, but it worked perfectly until it was introduced to lead-free solder.
 

Audioguru again

Joined Oct 21, 2019
6,826
A cheap soldering iron has no control of its temperature, even if it has a light dimmer circuit that you can "turn down".
Then the rosin in the solder is incinerated instead of removing dirt and corrosion. A temperature that is too high lifts pads and damages semiconductors. Each of my solder joints takes only 1 second.
Videos of soldering on You Tube shows the incinerated rosin making smoke and each too hot joint taking many seconds of cooking everything.
 

Thread Starter

cmartinez

Joined Jan 17, 2007
8,782
One more thing, I don’t know what sort of wires you are using, but it’s probably a good idea to invest in a solder pot or two and put some 60/40 alloy in it to tin the wires before trying to solder them.

Solder pots are cheap and the results are much better. Be sure to get a piece of heavy screen, like a bunsen burner screen for a tripod, to cover the pot when not in use and cooling. It can splash as it cools down.
Just bought the solder pot, plus a good 60/40 solder bar. Many thanks for your suggestion.
 

Thread Starter

cmartinez

Joined Jan 17, 2007
8,782
63/37 solder is explained in Google.
It cools and solidifies in an instant without becoming gooey for a few seconds like 60/40 solder. The gooey time produces "a cold solder joint" if a wire or something in the joint moves while the solder is cooling. A cold solder joint might allow wires and things soldered together to fall apart.
Yes, I know I could've googled an answer. But I much prefer to hear it from people with direct experience.

I'm now thinking that it's best to use the 63/37 for hand soldering delicate SMT components (such as an MCU) because of its expected more reliable joints and because of its lower melting temperature. And using 60/40 for ordinary components such as resistors and caps.
 

Ya’akov

Joined Jan 27, 2019
10,253
With all my ranting about eutectic alloys and no clean fluxes and soldering stations I am really surprised you hadn't run across all of this advice previously.

I would be inclined to write a "all about soldering" blog with chemistry and physics, materials and tools, methods and nest practices but I doubt anyone would read it.
 

Ya’akov

Joined Jan 27, 2019
10,253
Yes, I know I could've googled an answer. But I much prefer to hear it from people with direct experience.

I'm now thinking that it's best to use the 63/37 for hand soldering delicate SMT components (such as an MCU) because of its expected more reliable joints and because of its lower melting temperature. And using 60/40 for ordinary components such as resistors and caps.
The 60/40 soldier will always be worse for hand soldering because of the potential for cold solder joints. It is good for tinning because of it's superior wetting, but it is not a good choice for making joints.
 

Ya’akov

Joined Jan 27, 2019
10,253
I can assure you, your blog would have at least one guaranteed reader ;)
Well, maybe I will do it then. It would have to be in potentially widely spaced posts because I haven't even been able to get back to my mailbag blog and I have a huge queue of things to write up. But I am moving my studio to a larger and more suitable room and that will make a big difference.

It would be nice to have a write up I could point to with all of the information in it...
 

Thread Starter

cmartinez

Joined Jan 17, 2007
8,782
Just thought I'd let you guys know that I got myself a high quality soldering station (a Weller), and a solder pot in which I'm using a 60/40 solder bar (with no rosin nor flux) and that's solved pretty much all of my problems. To tin a wire, all I'm doing now is I'm briefly dipping its tip in soldering paste and then dip it in the solder pot. It works like a charm.

And you were right @Ian0 , the fumes produced by the solder pot are a nasty thing. And therefore I'm making sure that the work area is well ventilated.
 

Ya’akov

Joined Jan 27, 2019
10,253
Just thought I'd let you guys know that I got myself a high quality soldering station (a Weller), and a solder pot in which I'm using a 60/40 solder bar (with no rosin nor flux) and that's solved pretty much all of my problems. To tin a wire, all I'm doing now is I'm briefly dipping its tip in soldering paste and then dip it in the solder pot. It works like a charm.

And you were right @Ian0 , the fumes produced by the solder pot are a nasty thing. And therefore I'm making sure that the work area is well ventilated.
I use a fume extractor with an activated charcoal filter.
 
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