How to measure inside dimensions of a sloping side box

Thread Starter

AlbertHall

Joined Jun 4, 2014
12,625
I have a plastic box and I want to make a structure which will fit snugly inside. The sides slope down to the bottom of the box and I can't think of a way of (reasonably) accurately measuring the inside bottom of the box.

Any ideas?
 

jpanhalt

Joined Jan 18, 2008
11,087
There are a variety of tools for measuring inside dimensions. What do you have available? What are the approximate dimensions? How accurate do you need the dimension? There is probably as slight filet between the bottom and sides. Can you ignore that and measure just a tad above the filet?
 

jpanhalt

Joined Jan 18, 2008
11,087
For ±1 mm, I would make a gauge block (e.g., a length of dowel) that was slightly too long, then sand it off little by little until it fits. Telescoping gauges will do the same thing with less effort:
upload_2019-4-21_8-29-13.png

Of course, you need either a micrometer or pair of calipers to get fairly accurate, but an ordinary ruler can also be used.

Just saw your link. For something that big, I would probably use a tape measure that has a given body width (e.g., add 30 mm for inside measurements) for inside measurements or measure the outside and subtract an approximation for the wall thickness. In any event, the curvature where the sides meet the bottom appears significant.
 

Thread Starter

AlbertHall

Joined Jun 4, 2014
12,625
Do a McGyver. Just get a strip of paper slightly longer than the dimension of interest, put it inside the box with one end against the box wall, then crease/fold over the other end where it meets the opposite wall.
Yes, I like that. Cost zero, and should be accurate enough for the job.
 

djsfantasi

Joined Apr 11, 2010
9,237
Or make your own calipers. McGyver-style.

Use a scrap piece of PCB and cut away a couple strips. Maybe 1/2” wide and 5”-10” long. Or buy a length of aluminum flat stock.

On one end of each, cut away material to make a narrow point.

Go to your local hardware store (where you can buy individual parts) and pick up a short bolt, locking washer and thumb bolt.

Drill the end opposite the points, and drill a hole for the bolt.

Assemble and measure.

I’d only use a drill and motor tool.
 

killivolt

Joined Jan 10, 2010
836
A single piece of tape, with an xacto knife. Push the tape into the corners on one side of the box with a putty knife, then cut the tape with the xacto lift and measure. The opposite side will be the same.

kv
 

WBahn

Joined Mar 31, 2012
32,823
Since the box is transparent, place a ruler under the bottom of the box and read off the length of interest.
That will likely not work if the measurement needs to be within 1 mm of the true value. The refraction of the light, particularly at the corners, will probably introduce an error significantly more than that.
 

Thread Starter

AlbertHall

Joined Jun 4, 2014
12,625
That will likely not work if the measurement needs to be within 1 mm of the true value. The refraction of the light, particularly at the corners, will probably introduce an error significantly more than that.
Actually the meeting of sides and bottom is very small radius so It will work well.
 

cmartinez

Joined Jan 17, 2007
8,759
I have a plastic box and I want to make a structure which will fit snugly inside. The sides slope down to the bottom of the box and I can't think of a way of (reasonably) accurately measuring the inside bottom of the box.

Any ideas?
For cases such as this, I always use wooden sticks and cut them to the exact length that will fit in the box's top and bottom. Then I measure the sticks. The real challenge is the box's radius at the edges and corners. Only way I can think of solving that would be to cut cardboard circles and see which one fits best.
 
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