DIY power transformer help

BobTPH

Joined Jun 5, 2013
11,524
You do realize that you have to remove the old secondary winding to use an MOT as a low voltage transformer, right?

And that your new secondary will only have a few windings?

Bob
 

Thread Starter

quitenoob

Joined Mar 27, 2022
262
You do realize that you have to remove the old secondary winding to use an MOT as a low voltage transformer, right?

And that your new secondary will only have a few windings?

Bob
Thank you for the heads up. Yes I am, after all this time spending on transformers, fully aware of that aspect.
And there lies the problem. How do I get 35mm2 wires in tiny MOT's?
 

Thread Starter

quitenoob

Joined Mar 27, 2022
262
And that your new secondary will only have a few windings?
as far as my knowledge has gotten so far I probably need a lot more of windings on secondary, in the MOT context, because of the wind count in primary.

Probably far more than I need now with a wind count of around 1234 in primary
EDIT: now no longer 1234 winds atm. since I have now placed prim coil on top of 2nd
 

strantor

Joined Oct 3, 2010
6,875
The transformer you pulled out is not a MOT. Yes, it is a transformer and yes it came out of a microwave, but it is a control voltage transformer. Only 20VA. A MOT is 1,000VA+. If there is no yuge iron boat anchor hiding inside, then what you have there is an inverter microwave. MOTs will be inside older microwaves and cheaper ones. That one looks fairly fancy.

Screenshot_20220505-100703_Chrome.jpg
 

Thread Starter

quitenoob

Joined Mar 27, 2022
262
How to obtain unobtainium then?

Ok So this parallel MOT aspect is still going on strong. please do not worry.
But I have received a package today and I wonder what's inside. I have not checked yet which of the components it is but I am sure it is related to this project.

I will, if need be create 20 separate parallel transformer projects to make sure this show stays on the road.
 

strantor

Joined Oct 3, 2010
6,875
as far as my knowledge has gotten so far I probably need a lot more of windings on secondary, in the MOT context, because of the wind count in primary.

Probably far more than I need now with a wind count of around 1234 in primary
EDIT: now no longer 1234 winds atm. since I have now placed prim coil on top of 2nd
Your idea of # of turns required in the primary is solely from experience gained with your iron powder core and does not translate to # of primary turns required in a MOT. If you manage to find a MOT don't touch the primary. It already has the perfect # of turns for the core that it's installed in.

BTW... all this MOT stuff is focused on MOTs because you're talking to people who have garage sales. MOTs are plentiful here, ubiquitous. So that's what we default to. But it sounds like your situation is different so you should know that all this applies equally to any commercially made transformer you can find. If you can find on ebay within driving distance (or cycling distance maybe) any kind of 50/60Hz power 500VA+ power transformer or control transformer, you can tell us it is a MOT and we will be appeased and you will be transforming voltage efficiently. Just don't get a potted power transformer, they are full epoxied sand that makes your brain hurt when you try to burn it off.
 

strantor

Joined Oct 3, 2010
6,875
How to obtain unobtainium then?
Do you at least have a local community forum? Facebook marketplace? Craigslist? Somewhere online that local people post things for sale? You could browse the listings and/or place a want ad: "wanted: old broken microwaves. Will remove for free."
 

Thread Starter

quitenoob

Joined Mar 27, 2022
262
you know what. I strongly object to not being allowed to place one liners.

Now I am adding new thoughts I have to older posts via edit and most my dear participants will therefore miss it
 

Thread Starter

quitenoob

Joined Mar 27, 2022
262
Do you at least have a local community forum? Facebook marketplace? Craigslist? Somewhere online that local people post things for sale? You could browse the listings and/or place a want ad: "wanted: old broken microwaves. Will remove for free."
yes we have one bought by ebay if I am not mistaken ;) marktplaats.

it is the best running, other wise ebay would have never bought it
 

strantor

Joined Oct 3, 2010
6,875
Do you not have scrap yards? What do people do with microwaves, dryers, refrigerators when they die? Where do they go? Can you go there and inquire? Around here they go to a scrap yard where they might sit around for a day or two before being crushed. They will gladly sell us anything we want for just a bit more than scrap price.
 

Thread Starter

quitenoob

Joined Mar 27, 2022
262
Do you not have scrap yards?
I can ask the municipality waste prossesors, which also have a dedicated inlet for things like that.
my best guess is that they already know how to make a profit so I am guessing they'll send me home without MOT


But one has got to try to know for sure
 

MrChips

Joined Oct 2, 2009
34,823
yes I agree. but when I am open like i am then I get in trouble for it. that is quite a conundrum I am in.

i mean on the one hand I may not post one liners and on the other i may not edit my older posts, which I recently do to avoid one liners.

please anyone. help me out of this mayhem

I am using the words may not far too liberal here. I am motivated to not do so is more like it
AAC forum is not a chat box.
Each post should be a meaningful contribution to the technical aspects of the topic.
Please comment on technical, electronics, engineering, etc. and please stay on topic.
 

Thread Starter

quitenoob

Joined Mar 27, 2022
262
AAC forum is not a chat box.
Each post should be a meaningful contribution to the technical aspects of the topic.
Please comment on technical, electronics, engineering, etc. and please stay on topic.
Agreed.

Here goes.

So I have now all the components to make this setup even saver.
I have an inrush current limiter, I have several 3.6V 1F caps, I have the new rectifiers that got suggested.
I have a breadboard in the meantime ( only to figure out that these boards do not really work for high amp applications hahhah)
I have got several thermal fuses.

I basically have everything in terms of making sure this system does not become a dangerous unbleached safety hazard.

What's next? I am considering getting 500 meters of insulated 1mm2 wire for the prim coil. so that @Hymie 's worries are dealt with. Because now I am using 0.79mm2 (1mm diam) enameled wires for the prim coil and as it is being moved around alot there might come a time in where things start to short out. point WELL taken @Hymie

Also I will be a bit slower with posting images. It's just such a hassle to scale them down.
1652124224887.png

It's only recently I learned that there are inrush limiter calculators. Although I have not found one yet ;) But I am on the case if the ones I have now is not suitable.

The blue toroidal coil is going to be used to measure how deep the magnetic flux goes inside the coil. Flux penetration should not matter (as far as my understanding goes) regarding of the medium it travels though so I think it is ok to measure it whether it is in mid air or covered with powder or not.

Based on my findings I will figure out what best size core to use.

I have heard in a long forgotten conversation something about conductance measuring. If one could refresh my mind again please?
 
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