0-15V 3A Variable Power Power Supply

Thread Starter

Grizzly09

Joined Oct 24, 2017
11
tn_0v-15v-adjustable-adjustable-power-supply.GIF
Hello guys! So i'm want to get 3A at the output.But i'm not sure what to do. Any advise from experienced engineers. Thanks
 

crutschow

Joined Mar 14, 2008
38,512
A 3A transformer is not large enough.
You need to derate the transformer due to the high peak RMS currents that a rectifier-capacitor supply draws, so for 3A DC, the transformer should be rated for at least 5Arms.

Q1 will also need a hefty heat-sink that can dissipate about a 100W.
 

Thread Starter

Grizzly09

Joined Oct 24, 2017
11
A 3A transformer is not large enough.
You need to derate the transformer due to the high peak RMS currents that a rectifier-capacitor supply draws, so for 3A DC, the transformer should be rated for at least 5Arms.

Q1 will also need a hefty heat-sink that can dissipate about a 100W.
Thanks for the reply. :)
Actually i don't understand what does 5Arms mean? So explain me little please.
Then Q1 must be higher than 3A and looks like need heat-sink that can dissipate about 100W.
Also bridge must handle more than 3A right?
 

crutschow

Joined Mar 14, 2008
38,512
Actually i don't understand what does 5Arms mean?
It's due to the high peak currents drawn by the rectifier-capacitor.
Since the RMS value is proportional to the square of the current, the high peak current has a much higher RMS value (causing heating in the transformer windings).
Below is an LTspice simulation of such a circuit.
You can see that for a 1A DC output, the transformer [I(V1)] RMS current is nearly twice the 1A DC output.

Transformers are rated for RMS current.

upload_2017-10-24_10-44-37.png
 

MrChips

Joined Oct 2, 2009
34,817
It's due to the high peak currents drawn by the rectifier-capacitor.
Since the RMS value is proportional to the square of the current, the high peak current has a much higher RMS value (causing heating in the transformer windings).
Transformers are rated for RMS current.
"Since the RMS value is proportional to the square of the current..."
That doesn't sound right.

Also, if the transformer is rated for RMS current, it would appear that 5A rms is sufficient for 5A DC.

Also, what is important to remember is that the peak rectifier current can be as much as 10 or 20 times the average DC current. That is because the rectifier diodes conduct for a small fraction of the sine-wave cycle. During this time the diode has to replenish all the charge that is consumed during the entire cycle.
 

crutschow

Joined Mar 14, 2008
38,512
"Since the RMS value is proportional to the square of the current..."
That doesn't sound right.
Power is proportional to the square of the instantaneous current (through a resistive load).
RMS is the power (heating) value of a waveform.
Thus RMS is proportional to the square of the current.
Also, if the transformer is rated for RMS current, it would appear that 5A rms is sufficient for 5A DC.
Not true.
Appearances are deceiving.
Did you not look at the simulation in post #9?
The RMS transformer current is almost twice the DC current at the output.

Here's snip from the Hammond reference you posted for a bridge-capacitor rectifier.
They derated to transformer to 62% of it's RMS value

upload_2017-10-24_12-55-9.png
 
Last edited:

MrChips

Joined Oct 2, 2009
34,817
"Thus RMS is proportional to the square of the current".

Above statement is absolutely false.

Power is proportional to the square of the current.
P = Current squared x Resistance

RMS squared is proportional to the square of the current.

RMS is the square root of the mean squared.
 

crutschow

Joined Mar 14, 2008
38,512
"Thus RMS is proportional to the square of the current".

Above statement is absolutely false.
Absolutely not.
I didn't say it was equal or directly proportional to, I said it was proportional to, in the same way you can say the current through a diode is proportional to the voltage across it.
I was trying to emphasize that the heating in a transformer is determined by the square of the instantaneous current out of the transformer, not the average DC value, which you did not see to understand, by your suggesting in posts #2 and #10 that the the DC output of a transformer rectifier-filter can be equal to the RMS rating.
 

MrChips

Joined Oct 2, 2009
34,817
Rather than debate the matter further, let us do a test with real components.

Here is what I have:

Hammond Transformer 167L12 12.6VCT 2.5A
Bridge Rectifier KBPC10-06 600V/10A
Filter Capacitor 10000μF/35V
Dummy load 5Ω/350W

The transformer is rated to deliver 31.5VA
Transformer output at no load = 14.58VAC rms
Transformer output with 5Ω load = 13.0VAC rms

With unregulated DC supply components added
No load output = 19.06V DC
With 5Ω load, output = 13.08VDC
Current = 2.73A
Ripple = 1.44V peak to peak.

DC power output = 13.08V x 2.73A = 35.7W
The transformer rating is 12.6VCT @ 2.5A = 31.5VA

Conclusion: the transformer lives up to rated specifications and exceeds the rating.
It is spec'd at 2.5A rms and delivers 2.7A at 13VDC in a bridge rectifier circuit with capacitor filtering.
 

crutschow

Joined Mar 14, 2008
38,512
it is spec'd at 2.5A rms and delivers 2.7A at 13VDC in a bridge rectifier circuit with capacitor filtering.
That proves nothing other than the transformer will deliver more RMS current than its rating since transformers don't limit their output to the RMS rating.
Most transformers will operate beyond their ratings until they burn up.

But (repeating again) the RMS output current for that DC output with the rectifier-capacitor filter will be about 1.7 times the DC current or 4.5Arms and will overheat the transformer.

What about that is difficult to understand?
 

MrChips

Joined Oct 2, 2009
34,817
No one is talking about overheating the transformer.
In the example I have shown, the transformer is designed to deliver 12.6VAC @ 2.5A
When asked to do so, it did and it did not burn up. And it delivered 13VDC @ 2.7A.

As far as I can see, 2.5A rms was sufficient for 2.5A DC at the rated voltage.
 

falade47

Joined Jan 24, 2017
178
No one is talking about overheating the transformer.
In the example I have shown, the transformer is designed to deliver 12.6VAC @ 2.5A
When asked to do so, it did and it did not burn up. And it delivered 13VDC @ 2.7A.
As far as I can see, 2.5A rms was sufficient for 2.5A DC at the rated voltage.
Ac voltage and current are specified in rms values..after rectification and filtration they tend to go higher in magnitude and direction cause the waveform tends to attain maximum amplitude..so to my own opinion if a transformer is rated 2.5A rms after rectification it should be able to deliver more than that..althouugh I Understand perfectly what u meant by the transformer burning out since there is no limiter there..
 

MrChips

Joined Oct 2, 2009
34,817
What you say makes sense for voltage but not for current.

2A rms AC has the same heating effect as 2A rms DC.
Hence the power from 2A AC is the same power as 2A DC.

That is the definition of rms.
 
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