I have a 1500 watt Microwave oven transformer and removed the secondary. I've worked with these a good bit and made some various voltage outputs but this time I want to try something different.
I'm using 10g solid strand with very thin teflon 600v insulation (makes wire .2mm thinner overall). I have 6 colors of wire. I plan on pairing all 6 and wrapping the coil with them. I've considered twisting them together but I think that would be a mistake and maybe take up more room, so "parallel"/straight wiring seems to be the best option.
What I want to do is with each set of 6 do 2 turns and then cut leaving adequate room for stripping & connecting. I want to do this 3 times, so there will be 3 sets of wires that have been wrapped around the core twice.
So if each color was connected in series I would have 6 turns for that wire.
If I connected each "group" of 6 in parallel, then the 3 sets in series I would have effectively a 2g, 6 turn wire.
I could do similar with 3 wires in parallel getting a total of 12 turns, or 2 wires in parallel getting 18 turns. Or possibly a single wire, with 36 turns.
I hope you can see what I plan on doing.
What I am most concerned about is creating what will basically amount to 3 terminal strips each with 6 connectors (could probably get away with terminal strips with less connectors and double up on some wires). I would also have to make some jumpers to allow the terminals to run in parallel/bridged (I've done this with flattened copper from very high quality copper pipe, put it between the base plate of the terminal - wire touches that and screw/press plate pushes down on all this to make contact).
Can anyone think of why this wouldn't work or have suggestions on the build, warnings, etc? I would really love do this with some switches instead of having to unscrew stuff all the time.
I'm using 10g solid strand with very thin teflon 600v insulation (makes wire .2mm thinner overall). I have 6 colors of wire. I plan on pairing all 6 and wrapping the coil with them. I've considered twisting them together but I think that would be a mistake and maybe take up more room, so "parallel"/straight wiring seems to be the best option.
What I want to do is with each set of 6 do 2 turns and then cut leaving adequate room for stripping & connecting. I want to do this 3 times, so there will be 3 sets of wires that have been wrapped around the core twice.
So if each color was connected in series I would have 6 turns for that wire.
If I connected each "group" of 6 in parallel, then the 3 sets in series I would have effectively a 2g, 6 turn wire.
I could do similar with 3 wires in parallel getting a total of 12 turns, or 2 wires in parallel getting 18 turns. Or possibly a single wire, with 36 turns.
I hope you can see what I plan on doing.
What I am most concerned about is creating what will basically amount to 3 terminal strips each with 6 connectors (could probably get away with terminal strips with less connectors and double up on some wires). I would also have to make some jumpers to allow the terminals to run in parallel/bridged (I've done this with flattened copper from very high quality copper pipe, put it between the base plate of the terminal - wire touches that and screw/press plate pushes down on all this to make contact).
Can anyone think of why this wouldn't work or have suggestions on the build, warnings, etc? I would really love do this with some switches instead of having to unscrew stuff all the time.