Welcome.Now, I want to build a Power LED ring, to replace the round Neon.
I don't know about the specific LEDs you are working with, but LEDsupply.com sells several high-power LEDs and accessories. You can probably fine a similar one. They also have the data sheets that you can view or download. Typically, the high-power LEDs are available mounted on a small aluminum PCB as either a single LED or as 3 LEDs wired in series. Most high-power LEDs run around 3.1 Volts and is dependent on color and drive current. But don't drive an LED with a constant voltage; use a current source to get the maximum life and consistency (you only need to make sure you have enough voltage available under the worst-case conditions so that you do not "starve" the LED).I truly don't know what to search for these types of P LEDs, to find their datasheets !!!
I'm !VERY! curious if you can find any datasheet.
I made a video and I post the video exactly in this page, about my project and how I made my circular lamp, but I'm not quite 100% happy about my project, even if it's working - excellent I may add....but I have plenty of space to work with in the housing - it doesn't look like you have nearly so much -- which raises the question - where are your electronics going to safely reside within the lamp?...
About that, I will use this answer to actually correct myself with the 'good' 8V led in the movie. If you've seen the movie already, at 34:20, I am testing a "good" led from a board that was burned. It was flickering in the movie. For some reason, in my previeous experiments, it didnt flicker at all, or I just didnt pay attention. I tested more other good leds like that, also from burned boards, and they all started to flicker after the heat really get into them, is my best guess. I lowered the voltage from my testing PSU, until I reach 6V for the 'good' led, and he is Not flickering anymore. And the light is a bit less powerful than it was at 8V, but still remains very powerful and very usable. THEN, to actually confirm to myself what the hell is the voltage for a good -brand new- power led, I opened a new light bulb, I took out everything from it and I started to read all the values I could from the electronic board and from the leds themselves. It turned out on a led bulb that holds x30 leds, 1one good -brand new- power led is working with 6V@100mA. So... I got smarter because I started this story with the burned power leds, from the wrong direction, like you said, frankenstaining the dead leds. So my 'good' led was overpowered at 8V. The 'bad' leds are totally and only absolutly working from 8V up @ 6mA per led. There was my mistake. But we have to start somewhere......That said, if you're trying to upgrade the lamp and get a nice result, don't Frankenstein something from old bulbs...
I looked into your UCC28881 pdf. It is a led driver like my BP9916D IC for x30 leds board.I designed a little PCB with PWM dimming, adjustable current limit, and a variety of power input and regulation (for the control IC), which I've used for a while successfully, and recently paired with a small mains PSU based on a TI UCC28881 off-line switcher (which is an awesome little IC as long as your needs fall within it's output capabilities).
Home Depot sells sheet aluminum. You will need to cut it to size. I use crazy glue to attach them to the aluminum. I've been using 3 watt LED's and running them at 1/2 power. The slight diminished light output is well worth the heat savings.IF the data sheet is the correct one for the IC on your board then from the datasheet and the value of R3 and R4 the LED current will be 15.3 mA. Using all the existing components is the best solution as we know the circuit was deigned to drive the LEDs correctly. You main problem now is providing heat sinking for the LEDs. I don't know where you can obtain aluminium substrate printed circuit board to make the circular PCB to fit your lamp.
Les.
Be aware that if the ground (well, either terminal, but it should be expected to be ground) of the LEDs has electrical conductivity to the base, you can't share a single heat sink ground plane for all of them. Shouldn't be an issue with LEDs scavenged from a single pcb-on-Al, but for example, the little 4-LED PCB pictured in my prior post - there are vias from each LED to a copper region on the backside of the PCB, and those are SEPARATE for each LED, there's solder mask over the regions on the backside, so when riveted to a piece of Al, they're still electrically separate.Home Depot sells sheet aluminum. You will need to cut it to size. I use crazy glue to attach them to the aluminum. I've been using 3 watt LED's and running them at 1/2 power. The slight diminished light output is well worth the heat savings.
I question how ever you are measuring the LED voltage. 32Vf is ... high for a single small SMD LED. See the image of the 10W LED, which would have been a 3x3 junction matrix) would have been 9.6Vf or so, 3x3.2V, and a higher current because internally, each series of 3 junctions is parallel to two others (in that particular LED) - it's really basically 3 strings of 1W LEDs. And even that isn't 32V.I was very lucky to find these unusual led (32V@1.2mA /led) pack of 8 leds per light bulb. That saved my ass.
I am unsure I can make it from a 30 leds disc. I think it is close to impossible, because you must have some space to cut between the leds and also the corresponding pads.
Well, those PCBs have LEDs that are 2 junctions each, so it's more like 8 LEDs equivalent, and the circuit is capable of driving more or less, depending basically on input voltage (higher for more LEDs - the arrangement I posted is regulated to about 26V before the LED driver), and the feedback resistor that senses the current in the LED driver.But mister @splud here built a circuit to power 4 leds.
Yea, saw the video on the second page of replies after I'd posted my commentary, though I must admit, even when I did see it, I didn't watch the whole thing. 30+ minutes is a bit much to dedicate to someone elses' project.I made a video and I post the video exactly in this page, about my project and how I made my circular lamp, but I'm not quite 100% happy about my project, even if it's working - excellent I may add.
Actually, concrete filled plastic "doughnut" forms are commonplace for things such as floor standing lamps, it's inexpensive formable ballast. The odd thing with your lamp is how it all just seems to be glopped on a plate, like dried frosting.6.5cmx5.5cm (2.5inx2.1in for our american friends here). That round gray donut is made from cement !!! chinesium style.
Are you arriving at this 32V figure by dividing the measured input voltage to the whole circuit, or actually measuring across an individual LED (which would show you the Vf - forward voltage DROP - across that LED)?As I stated in the movie, I used a brand new led bulb, a bit weird construction, because it is using those 32V leds X8pcs per board. Now!!! I
It is not. The UCC28881 is an "off-line switcher" - is is for providing a regulated output VOLTAGE. You could use it in a toaster (for control logic, not the elements), a doorbell, etc. LEDs are CURRENT driven devices (they need a minimum voltage to function, but above that, properly, you limit the CURRENT, not the VOLTAGE). If your supply has an inhernet current limitation - it cannot provide more than so many mA (such as many coincell batteries), then you can have something that appears to operate from a higher voltage without current limiting, but the limit is really imposed by the supply being UNABLE to provide more.I looked into your UCC28881 pdf. It is a led driver like my BP9916D IC for x30 leds board.
No, the UCC28881 is a HV switcher, capable of providing regulated VOLTAGE from mains-level voltages (after a bridge rectifier). The IC is rated for 700V, though in practice, you're likely to see a max of around 340VDC in (from 240VAC in, and obviously much less for 120V US residential mains), plus or minus a bit depending upon your utility - so the input cap I use is 400V rated. This is the power supply. However, in other builds, I've used a LiIon or LiFePO4 cell or a wallwart to provide power , depending upon the LED configuration I'm driving - but this UCC28881 board in a prior post, is capable of driving my configuration of 8 LED junctions (1/2W each, so each "LED" of 2 junctions is 1W) without the need for an external power brick - the small PCB fits inside whatever enclosure with the LED driver easily enough, and it's a LOT more current than you'll obtain from Capacitive Reactance unless you resort to a very large (and expensive) capacitor (but again, cap droppers are, I think taboo talk here). I have at least a second iteration of the PCB for the UCC28881 board to make, to add a MOV, fuse, use different sized capacitors (smaller, capable of being folded over with their body parallel to the PCB instead of perpendicular to it), resulting in a lower profile, to add a routed channel between HV and LV outputs, and to reposition the output pins so they're more compatible with being bridged to the LED driver PCB in a certain orientation (via a shared pin header rather than wires).Aaaa... so let me understand you better; In your project, you used your IC UCC28881 to drive only those 4 leds? And that is your full lamp?
I'm not quite up to sharing the design at this time. Sans the dimmer and the multiple regulation and power connection options, the circuit is basically equivalent to that from the QX9920 data sheet.- Can you show me your circuit diagram with all the values in it? Please, and thank you !
My deduction is the most basic one possible. I am getting the 32V across 1 single led. Watch from this point (26m) in my video: like 4 minutes, until minute 30, where I present how I powered 1 led and also how I measure it....I question how ever you are measuring the LED voltage. 32Vf is ... high for a single small SMD LED.....
...are you measuring across each LED, or the whole string?....
I really need to see your circuit schematic !.... the circuit is capable of driving more or less, depending basically on input voltage (higher for more LEDs - the arrangement I posted is regulated to about 26V before the LED driver), and the feedback resistor that senses the current in the LED driver.
As you need more and more current for a project, the capacitor grows ever larger. The type of capacitor which would be used here is a poly film cap, X2 or Y2 rated. A few hundred nF are easy enough to scavenge (say 330nF), but 1µF and up they start to get big, and you don't encounter them often. Some 2.2µF ones I have here are about 3.2x2x2 cm in size. The film caps though can handle AC, whereas an ElCap is polarized - bad things would happen if you dropped one of them onto AC.View attachment 245308
But this capacitor calculation and practice is a bit over my ears, I never had any experience with it so im very new to this approach.
I won't hold up that page as some stellar example of Wikipedia, but I don't see anything glaringly wrong with the math or the example diagram. The page is missing a flashing DANGER banner, and the example reference just drops a 1.5µF reference that isn't associated with the schematic at the top nor the example lamp to the right of the text. Poor editing by someone, but the math looks fine. If you feel it is misleading, you might need to back away from mains until you get a better grasp of what is going on there.I also re-read this entire page, https://en.wikipedia.org/wiki/Capacitive_power_supply ,which is quite short reading, and I don't agree with the circuit inside it. I've seen a ton of functional circuits without that limiting voltage bullshit stage they present in there. That is misleading and discouraging. It is what I think.
48 * 3.1 = 148V (or if 3.2Vf, 153.6), so up close to the voltage of a rectified 120V AC mains(240V split phase, as seen in the US). Lots of LEDs for more light given the small amount of light emitted by each LED, but all in series (and below the rectified voltage), so it's one string of low current (before their example turns to making parallel strings, which complicates matters because each string doesn't have separate current regulation - once one of them fluctuates, the others start taking more current, and the LEDs suffer a cascade failure).One interesting note, they are using 48 LEDs in that example, because the current is so low 3.1 V/20 mA/20000 mcd /LED.
I neglected to explain the rectified voltage - the peak DC voltage seen from a rectified AC source is AC Vrms * sqrt(2). So 120V typical US resi (the "240V split phase" - we do have 240V, but lights and televisions and coffee machines and the sort run from Line-Neutral) is 120 * 1.414 = 169.680. 170V for all intents and purposes. Voltage can run a bit high, or low (you've probably seen US voltage referred to as "110" sometimes). Do that math with 110VAC and refer to the quoted figures.48 * 3.1 = 148V (or if 3.2Vf, 153.6), so up close to the voltage of a rectified 120V AC mains(240V split phase, as seen in the US).
Thanks for your answers.
I managed to lit 5 burned "good" leds with a capacitive dropper that holds 3x100nF caps in paralel. Then I measured the current through all the leds and it was 17mA, so I decided to add more capacitors in paralel. On the schematic you can see point A and point B. There I inserted the ampermeter.
Looking over my previous tests for each led, named from A to L,
View attachment 245719
I could clearly see they should run fine at 30mA per each 6V led, so I've added caps and measured until I reached 27mA, in total 5 caps of 100nF.
View attachment 245717View attachment 245718
But... it started to fail. And I realized it way too late, until ALL the leds burned. While I was testing the thing, the first 2 or 3 switch on/off , everything seemed to work fine. Then the first led burned off. After a couple of switching on/off, all they got burned. Then I realized I must have some spikes somewhere so I inserted that resistor of 150R on the A-B point, but it was already too late.
Life Lesson: Always presume there are spikes in the circuit and add counter measures for them. I think a diode in paralel with the electrolitic cap, pointing from - toward + rail. Like the ESD diodes. Or, some spikes smoothing circuit. I think an RC ? - i think it is called snubber? Im not that good with it, I only heard a couple things about it,but absolutly no practice.
I tested some of these leds, and outside of this circuit, using my variable PSU, and I got the led open barely i think at 6V BUT at 250mA !!!! so it is definitely (almost) fried. Aaah, the pain in the soul after them. Good experiment leds though. Eh.... And they worked quite good before the spikes. Damn those spikes.
You can see the cold white led on the white switcher it is lit, and the switcher is live when I took the picture, but all the P LEDs in the end of the circuit are off.
Or, because they were burned "Good" leds, they worked a little more, and thats it, they give up because they were dying anyway? It may be a possible cause.
I also think maybe you are right, to not try to revive the dead, by frankenstaining these leds. Very good word btw ! But I know for sure I push things beyond the limits, especially in my experiments, and not calculating the proverbial "shit" anything before I test. Somewhere in my soul I still think it is possible to make them work, but not with my knowledge and not with my limited experience. Its a challenge for someone more capable. I really think it is possible to reuse them. I failed for now, but I will learn to do better next time. If I remember anything from what I did...because I tend to forget the thousands of permutations I make. Well... will see.
I still have the burned "bad" leds and I have like 20 something of them, lighting very dimly but not as a power led, but more like a normal 3mm led. I'll have to test those as well.
These burned "good" leds I wanted to make a lamp with them, practically. But I'll probably take a good bulb and reshape it as I did with the circle before.
The burned "bad" leds... because I have so many, I want to make a board with them. A very simple luminous board. To put 2 piece of paper over it and transfer drawings between papers. That's the plan.
by Jake Hertz
by Aaron Carman
by Duane Benson