Guidance on building a battery charging circuit

Thread Starter

Sparky

Joined Aug 1, 2005
77
Hello,

I would like to build a battery charging circuit (instead of buying one). I would like to use solar panels as the power in. I am sure I could buy one cheaper than build it but my desire is more for fun than anything else. The end result will be to power a small Arduino board.

I have googled some and found a few IC’s like the Linear Tech’s LT3652 – DigiKey’s search gave me a hit on a Maxim and / or Analog Devices part also.

So far I have struck out finding a thru-hole option.

Can you point me to some circuit options / links / articles/ so forth (preferably thru-hole components)? (Solar in, charge rechargeable batteries)

Thanks

Sparky
 

dl324

Joined Mar 30, 2015
18,216
Can you point me to some circuit options / links / articles/ so forth (preferably thru-hole components)? (Solar in, charge rechargeable batteries)
You didn't provide sufficient information for anyone to help you.
  1. What battery chemistry?
  2. What capacity?
  3. What voltage?
  4. What solar panel voltage and amperage?
 

Thread Starter

Sparky

Joined Aug 1, 2005
77
You didn't provide sufficient information for anyone to help you.
  1. What battery chemistry?
  2. What capacity?
  3. What voltage?
  4. What solar panel voltage and amperage?
oops

battery = Lithium Ion ( I assume from seeing other projects)

solar panels = I have no clue I assumed I would just solve that with money, meaning buy what I need for the input voltage

the output voltage = probably 3.3 v - 5v ... The end result is to power an Arduino board (where no power is available) This board has one function - to monitor one digital pin and then transmit using LoRa. So I am going to sort by price and size on the board I don't need a lot of current (but don't know the number)

After searching more last night, I may do what I say I didn't want to do and buy a "module" that does this charging and monitoring. I found a few that seemed reasonable. I am not sure yet, thought it would be fun to build something but the prices on the modules aren't bad.
 

dl324

Joined Mar 30, 2015
18,216
battery = Lithium Ion
For Arduino Uno, you'd need a 2S configuration. Texas instruments sells 292 different ICs; and yes, you'll need a charging chip due to the charging requirements.
1765385973682.png
When you buy 1 of the ICs, you'll have already spent more than buying a charging module from AliExpress would cost.
 

gaber2611

Joined Mar 14, 2013
321
Hello,

I would like to build a battery charging circuit (instead of buying one). I would like to use solar panels as the power in. I am sure I could buy one cheaper than build it but my desire is more for fun than anything else. The end result will be to power a small Arduino board.

I have googled some and found a few IC’s like the Linear Tech’s LT3652 – DigiKey’s search gave me a hit on a Maxim and / or Analog Devices part also.

So far I have struck out finding a thru-hole option.

Can you point me to some circuit options / links / articles/ so forth (preferably thru-hole components)? (Solar in, charge rechargeable batteries)

Thanks

Sparky
Most ICs for that application are in smd package, how about using converter from smd to dip package?
If not, you can use ready module for dip package if that so necessary for you
Regards
 

skstrobel

Joined Nov 29, 2023
25
Note that the module that PhilTilson suggested is a MPPT charger. That is important if you want to get the most out of your solar panels.

Even if you use a pre-made module, please watch some videos of lithium battery fires and use that to inform your choice of where to charge the battery (especially while testing or after it sits unused for a long time). My RC plane batteries get charged in the middle of a concrete or tile floor (often under a bag of sand) or outside where they can't hurt anything. I've never had a problem, but talking to a neighbor as his house burned down due to a lithium battery fire made an impression on me.
 

MrAl

Joined Jun 17, 2014
13,667
Hello,

I would like to build a battery charging circuit (instead of buying one). I would like to use solar panels as the power in. I am sure I could buy one cheaper than build it but my desire is more for fun than anything else. The end result will be to power a small Arduino board.

I have googled some and found a few IC’s like the Linear Tech’s LT3652 – DigiKey’s search gave me a hit on a Maxim and / or Analog Devices part also.

So far I have struck out finding a thru-hole option.

Can you point me to some circuit options / links / articles/ so forth (preferably thru-hole components)? (Solar in, charge rechargeable batteries)

Thanks

Sparky
Hi,

It's not too hard to build a charging circuit for a single Li-ion cell if that is what you are doing.
The basic requirements should be fully understood however:
1. Accurate max voltage output.
2. Current limited.
3. Charge cutoff control.

You have to have a regulator circuit that has a max current less than the rating of the cell to be charged.
As the cell charges, the voltage rises, and the max voltage should be 4.200 volts for most cells (some are al little higher now).
As the cell gets fully charged, the charging should shut off, or you have to watch it and shut off manually.

This can be done with an LM317 voltage regulator for example.
If you want higher efficiency then you might go with a buck converter.

The LM317 circuit would look almost like a charger for a 12v car battery, but not exactly the same.
 
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