Speed controller for UK mains drill

Thread Starter

martin hinchliffe

Joined May 5, 2019
4
Hello first post so please be gentle.
I will start I have very rudimentary knowledge of electronics , I have created a pwm vaping box mod before , that's about the extent of my skill .

I need some advice regarding controlling the speed of a main power drill 240v ac , application is to run a slitting saw arbour in the drill mounted so it will not move , it is to cut aluminium jump rings.
Building the device is not an issue but it's getting the speed of the drill down to sensible cutting speeds
Around 400 rpm ish .
I have done alot of research but have managed to confuse myself more than help , hence I thought it would be sensible to ask for advice from people who understand electronics .
Hoping someone can point me in the right direction .
Did look at using a cordless drill with a 18v 20a 340w led driver , from the " experts" on Google that seems to be the way to go , but I'd rather use mains drill as the mounting etc is easier.
 

Ya’akov

Joined Jan 27, 2019
10,226
Welcome to AAC.

To answer your question, we need more information about the drill. Particularly the current requirements of the motor. Is this not a variable speed drill already?
 

MaxHeadRoom

Joined Jul 18, 2013
30,588
In all probability the mains drill is a Universal motor, if so the traditional way is by using a Triac circuit, if the motor has very little reduction, you may have a problem getting it to run at low RPM with the triac method.
The DC cordless drill may be the better option using PWM.
Max.
 

oz93666

Joined Sep 7, 2010
742
As max says , you need a triac "dimmer"


These can be used to dim lights or control mains motors ... this one is 2 Kw ... always good to by a high power device , then no chance of blowing it ... many types on ebay around 5 to 10 pounds
 

Thread Starter

martin hinchliffe

Joined May 5, 2019
4

Thread Starter

martin hinchliffe

Joined May 5, 2019
4
Mrs has given me the go ahead to get a better drill ( bribery of a nice dinner ) has 2 speed + variable so hopefully were good , if not I will be back to pick your brains further , much obliged peeps
 

Janis59

Joined Aug 21, 2017
1,894
MaxHeadRoom: For case of drills there are in stores of drill parts the specialized construction containing a switch, regulator know and thyristors inside. It is interchangeable with ordinary switcher in most of cases. However it is dedicated for use in Europe, so the 240 Volts are bit too much, but 10% of tolerance reserve I am sure it genuinely has, just may dare it. But about that construction You find at ebay, I have very sharp negative experience in dozen of cases, where 3 kW claimed regulator was burned just by 2,2 kW drill. I think it has no tolerance at all about pulse currents - its not designed for collector motor feed.
 

Janis59

Joined Aug 21, 2017
1,894
Martin, about cordless: 1,5 Ah 18V=24 W*hr compare with 650W. Your battery pack will allow so tiny as 2 minutes before empty. And no any thyristors may solve a DC/DC conversion. Thus there the thick igbt based convert-down topology will be most suited.
 
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