Soldering SMD PCB - New project

Ya’akov

Joined Jan 27, 2019
10,240
It is, but I think the idea is that it allows easy development for the hacker community...

I've used one of the KSGER soldering stations (not the hot air station) and actually I'd happily use it as my main iron. The hot air stations use basically the same firmware.
The “real” KSGER T12 station (with the threadless handle) is quite nice. It’s got good build quality and excellent reviews. There are a lot of variants, and I really think you need that iron without the screw on collar to get full value from it.
 

SLK001

Joined Nov 29, 2011
1,549
If this is a one-off board, nix the reflow oven idea. You NEED to learn how to handle and solder SMD components properly. From your discription, nothing you have is going to need either the reflow oven OR the hot-air soldering station (though if you are going to do a lot of SMD, they are VERY nice to have). For your board, I would use two soldering irons, one in each hand to solder down the components. It's a skill that you can easily develop for this level of work. As for flux, you don't need the "no-clean" variety - just use alcohol and an acid brush to clean up after all the components are down.

This is like learning to ride a bicycle. Do you need the ultra-light, carbon-fiber framed version to learn (@ $10,000), or will a $199 WalMart version of the same size suffice?
 

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Wolframore

Joined Jan 21, 2019
2,619
I just found one for $37 including shipping... looks like an unbranded version of the 858D... cross my finger... I'll take it apart and check the wiring before I plug it in.

https://www.aliexpress.com/item/Hot...pm=a2g0s.13010208.99999999.260.223e3c00MvQckm

The first batch is 100 PCB... but the component count is small. I've done SMD repairs... that's not the issue... I want to turn it into more efficient process. The customer wanted to do 1,000 but I talked him into a smaller initial batch to assess.
 
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Wolframore

Joined Jan 21, 2019
2,619
I’m leaning towards the one that looks like a HAKKO. Seriously tho It’s just a power supply. Prob a Triac the heating element and fan is in the handle. I'm in the United States... Chicago.
 
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Ya’akov

Joined Jan 27, 2019
10,240
Where abouts are you based

Whilst I would agree with you on don't buy anything but premium, I'm not sure why Amtech appears to be so popular amongst hobbyists. Having used it, it performs no differently to the flux gel from Multicore/Loctite, MG Chemicals, Chemtronics or even TermoPasty. It may be a location thing though as Amtech isn't that prevalent in Europe.
I am in the US. I have no problem with Mutlicore, MG, or Chemtronics, and use products from all three. I don't know TermoPasty.

I use Kester fluxes as well. I've just been very happy with the performance of the Amtech, and I have enough to last a while. Since I don't know with any certainty which products from other vendors offer similar performance, I recommend it. I don't say anything about not buying other, reputable products.
 

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Wolframore

Joined Jan 21, 2019
2,619
I appreciate all good advice and recommendations from folks that use it... I like Kester too haven't tried any of the other stuff...
 

Ya’akov

Joined Jan 27, 2019
10,240

Thread Starter

Wolframore

Joined Jan 21, 2019
2,619
I love all my HAKKO products... I'm sure those tweezers are awesome. I have a nice collection already.

I need to assess what 100 pcb's will take and see if 1,000 is manageable.
 

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Wolframore

Joined Jan 21, 2019
2,619
It does look nice. I like the beefy aluminum case. You're paying for the case, STM32 and OLED displays - those feet will get lost tho.. needs better feet at that price. Disappointing that the iron doesn't come with a stand. I think that the base model will perform just as well. It really is just PWM control TRIAC not sure how the temp feeds back...

I believe these are the guts for it:
https://www.aliexpress.com/item/KSG...ation-DIY-Power-Combo-Solder/32819251501.html
 

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Wolframore

Joined Jan 21, 2019
2,619
OK from what I can tell the STM32 has better software. So there's a wait mode on them. If you're using 400C place the handle on the magnetic cradle and it will park at 200 so you don't have the waste time reheating from zero... you could just turn down manually but it is a good feature. I still don't understand why it needed a 32 bit chip... could have done all this and more with an 8 bit AVR or Pic.
 

Ya’akov

Joined Jan 27, 2019
10,240
OK from what I can tell the STM32 has better software. So there's a wait mode on them. If you're using 400C place the handle on the magnetic cradle and it will park at 200 so you don't have the waste time reheating from zero... you could just turn down manually but it is a good feature. I still don't understand why it needed a 32 bit chip... could have done all this and more with an 8 bit AVR or Pic.
The sleep mode is one of the reasons I like my FX-951 more than my FX-888D. Even if I forget to shut off, the tip is preserved nicely.
 

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Wolframore

Joined Jan 21, 2019
2,619

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Wolframore

Joined Jan 21, 2019
2,619
These appear to be good value for money although I do prefer separate instruments as opposed to 2-in-1 type devices. I'll shortly be doing a review on my YouTube on this iron which arrived today: channel https://www.banggood.com/custlink/DK3DrK8gH4

And I will also order the hot air station as it's looking quite promising as a low cost system: https://www.banggood.com/custlink/DmvGrmZeI9
I like the STM32 idea also... I will eventually get one so I can mess around with programming. I'm going nuts the boards shipped about 2 weeks ago and it's now at a local distribution center... I still have to see what arrives in time from China and order some last minute components to start testing.

The individual systems are great until you need more room on your workbench. Nothing will replace my HAKKO but sometimes I need extra soldering stations in the garage. For the garage I have a MATCO butane soldering iron. It's actually very good and extremely useful. Heats up much faster than those plug in ones and much smaller than a solder gun.

s-l1000.jpg
 

Ya’akov

Joined Jan 27, 2019
10,240
OK just to get things moving along since my boards will arrive any day now... found the 858D on ebay shipping out of CA. Decent review... like I said just a triac power supply... this one includes a sleep function. Done and ordered... we can get a nice one when we start a little more volume on the PCBs.

REVIEW:
https://www.youtube.com/watch?time_continue=311&v=vva2t21sOAs

LISTING:
https://www.ebay.com/itm/858D-700W-Electric-Hot-Air-Heat-Gun-Soldering-Station-Desoldering-Welding-Tool/191343139831?_trkparms=aid=555018&algo=PL.SIM&ao=1&asc=20131003132420&meid=7bf67e6747ae4beaba035669403c5fa2&pid=100005&rk=1&rkt=12&mehot=ag&sd=192010037941&itm=191343139831&_trksid=p2047675.c100005.m1851
I have this station, it works and seems temperature stable.
 

Ya’akov

Joined Jan 27, 2019
10,240
For the garage I have a MATCO butane soldering iron. It's actually very good and extremely useful. Heats up much faster than those plug in ones and much smaller than a solder gun.
I have a couple of those burtane irons but I also have this which turned out a lot better than I expected, it’s actually quite useful, and more controlled for electronics applications where a mistake with the gas flow can be harmfully hot.

9852AA6B-2990-4C27-AB66-580D545873E3.jpeg

https://www.amazon.com/gp/product/B00FZPUA28/
 
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Wolframore

Joined Jan 21, 2019
2,619
I would never use the butane iron on a board! ... it's usually for doing wiring on my garage projects... motorcycles, cars... etc. Hate waiting for heat to transfer to large multistrand splices and such... Hence the need for a station in the garage for more delicate work.
 
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