SMPS 12 V/200 W for electric compressor motor (with electronics)

Thread Starter

Kevil

Joined Jun 28, 2020
224
Can you recommend a suitable circuit for a switching power supply that will power a compressor motor? Input from AC transformer 15 V, output buck 12 V/≥15 A for a 120 W compressor (start-up peaks 20–30 A).

List of components:
  • BR1 KBPC3510, 35 A/1000 V bridge
  • NTC1 MF72-5D9 (or 8D-11); K1 12 V relay (NTC bypass)
  • C1,C2 22,000 µF/35 V low ESR; C3 10–22 mF/35 V
  • TVS SMBJ30A (input), SMBJ18A (output)
  • U1 LM5116 (HTSSOP‑20 EP)
  • Q1,Q2 MOSFET 60 V, low RDS(on) (e.g. IPT007N06N)
  • L1 8.2–10 µH / ≥30 A (SER2918H‑682)
  • RS 3.3 mΩ/≥3 W (4‑terminal, parallel 3×10 mΩ)
  • CIN 4×470 µF/35 V + 4×2.2–4.7 µF/50 V X7R
  • COUT 3–4×820 µF/16 V polymer + 3–4×22 µF X7R
  • RT 21 kΩ; CSS 0.22 µF; CRAMP 820 pF (C0G)
  • COMP 18 kΩ + 3.3 nF // 330 pF; FB 88.7 kΩ / 10 kΩ + Cff 1 nF
  • F1 ATO 15 A
  • C_LOAD 2×1000–2200 µF/16 V (for compressor)
 

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schmitt trigger

Joined Jul 12, 2010
2,056
Short term or long term, the SMPS requires to convert the full load.
Perhaps your best bet is to bypass the SMPS during the startup period, with a couple of diodes in the bypass path to drop the voltage to 13.5, which the compressor should handle without problems. Then after a few seconds switch to the SMPS.
 
Last edited:

Thread Starter

Kevil

Joined Jun 28, 2020
224
Sorry, I overlooked it. You are right.

I have tested the example in TINA-TI simulator which will give 12V 5A on the output at Vin 50V. Need to modify it to output 12V 20A and Vin 15V.

2025-09-04 (4).png
 

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