MSW inverter use GFCI to protect short to ground?

Thread Starter

sdowney717

Joined Jul 18, 2012
711
These MSW inverters have 60 vac power on both black and white wires. The 'neutral' is not bonded to ground.
I know the inverter is internally protected against shorts from black to white wires.
But the manuals say short from black or white to ground will damage them.

so
What gets damaged? the internal fuses or is it more serious damage?
Can I use a GFCI breaker (receptacle style) to protect the inverter from a potential ground fault?
Will the GFCI react trip fast enough to prevent damage to the inverter?

Would a back feed from another AC mains source into the inverter using a gfci inline protect it or will it just burn out?
Would a backfeed into an inverter only damage it if it is running?

It seems if a ground fault short can easily damage these, then why dont they design all of them to prevent it seeing it might easily happen?

How much current flow from white or black to ground can they take without burning up?
 
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Hypatia's Protege

Joined Mar 1, 2015
3,228
These MSW inverters have 60 vac power on both black and white wires. The 'neutral' is not bonded to ground.
I know the inverter is internally protected against shorts from black to white wires.
But the manuals say short from black or white to ground will damage them.

so
What gets damaged? the internal fuses or is it more serious damage?
Can I use a GFCI breaker (receptacle style) to protect the inverter from a potential ground fault?
Will the GFCI react trip fast enough to prevent damage to the inverter?

Would a back feed from another AC mains source into the inverter using a gfci inline protect it or will it just burn out?
Would a backfeed into an inverter only damage it if it is running?

It seems if a ground fault short can easily damage these, then why dont they design all of them to prevent it seeing it might easily happen?

How much current flow from white or black to ground can they take without burning up?
I believe the concern is output to input 'coupling' via a ground path --- A GFI may help where the anticipated failure etiology is over-current, Over EMF induced failure, however, occurs FAIAP instantly...

Best Regards
HP
 

Thread Starter

sdowney717

Joined Jul 18, 2012
711
Won't the short of a hot to ground on the AC output be an overcurrent event?

What would be an EMF failure with an inverter?
 

Thread Starter

sdowney717

Joined Jul 18, 2012
711
Yes, inverter isolated from AC supply.
The problem is when one of the white or black wires is grounded in a MSW inverter.

Also I just read about GFCI outlet breakers seems they only break the black wire leaving the white wire connected, so then if a short between white and ground occurs with a MSW inverter, the GFCI would trip leaving the short still shorting the inverter. So maybe not as useful to me. Somewhere I have a double pole GFCI from an old electric yellow pressure washer, and they do disconnect both poles.

http://en.wikipedia.org/wiki/Residual-current_device#Break_time_.28response_speed.29
Related to this, a single (one) pole RCD/RCBO interrupts the energized conductor only, while a double (two) pole device interrupts both the energized and return conductors. Usually this is a standard and safe practice since the return conductor is held at ground potential anyway. However because of its design, a single pole RCD will not isolate or disconnect all relevant wires in certain uncommon situations, for example where the return conductor is not being held as expected, at ground potential, or where current leakage occurs between the return and earth conductors. In these cases, a double pole RCD will offer protection since the return conductor would also be disconnected.
Anyway does this make sense?
 

Hypatia's Protege

Joined Mar 1, 2015
3,228
Won't the short of a hot to ground on the AC output be an overcurrent event?
Not (necessarily) in the absence of a ground reference

We are talking about an invertor isolated from an AC supply? If so I don't see what harm grounding one side would do?
Max.
There would be no trouble so long as one was certain the entire system was ground-isolated...

Best regards
HP
 
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Thread Starter

sdowney717

Joined Jul 18, 2012
711
I just tested the Leviton GFCI outlet and when tripped it DOES disconnect both neutral and hot.

Question is does it detect a neutral to ground short and trip? My thinking is it should do that.

Adding some more, maybe the GFCI outlet is bad.
Touch ground to neutral -- GFCI trips off
Touch ground to black -- sparks fly! blows the house breaker.

I verified the outlet polarity and I have it wired up with a cord from a Microwave oven, black wire to black side, white to white side in inverter.
 
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Hypatia's Protege

Joined Mar 1, 2015
3,228
I just tested the Leviton GFCI outlet and when tripped it DOES disconnect both neutral and hot.

Question is does it detect a neutral to ground short and trip? My thinking is it should do that.

Adding some more, maybe the GFCI outlet is bad.
Touch ground to neutral -- GFCI trips off
Touch ground to black -- sparks fly! blows the house breaker.

I verified the outlet polarity and I have it wired up with a cord from a Microwave oven, black wire to black side, white to white side in inverter.
A functional GFI will trip upon detection of an N-H imbalance in excess of Spec.

In all cases a functional, properly installed, GFI should trip long before the load center interrupter.

BTW, in the interest of fire safety, instead of a conductor, you may wish to investigate the GFIs performance via use of a 220K resistor

Best regards
HP
 
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Thread Starter

sdowney717

Joined Jul 18, 2012
711
I just thought it through some more. It is a working GFCI outlet.
Since a house has the ground and neutral bonded in the panel they are as one wire. So the GFCI wont trip from black hot to ground. It is like running black hot to neutral to send current to a device.
GFCI outlet will only detect h-n imbalance or neutral to ground imbalance.
Even disconnecting the line ground on the GFCI wont help me as the boat has a DC to AC ground connection bond, so a short would just flow around by way of the DC negative wire back to inverter. I would have to rig a relay to break the AC-DC bond and that I dont know if I want to do.

So I would need a true dual pole GFCI breaker of 15 amps I think to protect both hot and neutral. I suppose using a GFCI designed for a house with neutral to ground panel bond is better than no GFCI, unless it nuisance trips on the boat.

My goal was to aid in keeping the inverter from self destructing in case a hot wire gets grounded. I dont think normal fuses or breakers can act fast enough to prevent it from frying on a short.

The inverter is on a boat and is never connected to another source of power unless something unfortunate happens in the relay transfer box. Boat has onboard gen with neutral-ground bond and shore power and inverter power.

Maybe something like this, wonder if it would work with an MSW inverter?
http://www.homedepot.com/p/Siemens-20-Amp-2-Pole-GFCI-Breaker-QF220P/100184710

The white wire would I think have to be the ground reference. But I wont spend money if it will not function, anyone know?
 
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MaxHeadRoom

Joined Jul 18, 2013
28,682
So the GFCI wont trip from black hot to ground.
This is exactly when a GFI trips?
If an AC supply has no conductor connected to earth ground then there is no neutral.
Both conductors are considered live and should be individually fused.
There are very fast acting fuses know as Rectifier Fuses, but quite expensive.
mAX.
 
I just thought it through some more. It is a working GFCI outlet.
Since a house has the ground and neutral bonded in the panel they are as one wire. So the GFCI wont trip from black hot to ground. It is like running black hot to neutral to send current to a device
Correct, at line frequency, wired as described, the G and N receptacles are electrically identical

GFCI outlet will only detect h-n imbalance or neutral to ground imbalance.
Actually only H-N --- Ground is irrelevant (a [true] ground fault will upset H-N balance)

Re: the remainder of your post --- As per the forum's TOS I cannot help you with vehicular topics... :(

Best regards
HP
 
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Thread Starter

sdowney717

Joined Jul 18, 2012
711
This is exactly when a GFI trips?
If an AC supply has no conductor connected to earth ground then there is no neutral.
Both conductors are considered live and should be individually fused.
There are very fast acting fuses know as Rectifier Fuses, but quite expensive.
mAX.
Do you know if in a standard wall GFCI with a hot to ground short, is it supposed to trip a GFCI?
I need to do some more testing myself. We have one in the bathroom which when I short hot to ground blows the panel breaker. That one though I cannot test or reset, the test button is stuck and when I short neutral to ground is does nothing. So for all I know, I have two defective GFCI outlets here at the house.
 
Do you know if in a standard wall GFCI with a hot to ground short, is it supposed to trip a GFCI?
The operation you describe is not anomalous --- it would behoove you, however, to 'embrace' the distinction between 'earth ground' and 'house ground' :)

IOW Hot to ground absolutely! -- hot to neutral-tied ground receptacle? Of course not...

Best regards
HP
 
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Thread Starter

sdowney717

Joined Jul 18, 2012
711
The operation you describe is not anomalous --- it would behoove you, however, to 'embrace' the distinction between 'earth ground' and 'house ground' :)

IOW Hot to ground absolutely! -- hot to neutral-tied ground receptacle? Of course not...

Best regards
HP
I just tested three more GFCI's
two Levitons out on the deck, a third part of an extension cord.
Shorting Hot to ground produce sparks and a tripped panel circuit breaker.
Shorting neutral to ground trips just the GFCI. The one part of a cord is a GFCI from an electric pressure washer, the kind which everytime you plug in, you have to reset.

So, unless I have 4 defective GFCI devices, a hot to ground short is not GFCI protected.
What I did was simply energize circuit GFCI, so the line is on.
Then short the neutral to ground terminal using an old wire with a grounded plug.

This is for a standard single hot wire 120vac USA system with bonded neutral to ground in the distribution panel.

It also appears I discovered our downstairs bathroom GFCI is defective, a short from neutral to ground leaves the power on, the GFCI never trips. So that is a plus to all my testing.

I will go over to my inlaw's house tonight and test their GFCI outlets. They have three more.
 
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I just tested three more GFCI's
two Levitons out on the deck, a third part of an extension cord.
Shorting Hot to ground produce sparks and a tripped panel circuit breaker.
Shorting neutral to ground trips just the GFCI.

So, unless I have 4 defective GFCI devices, a hot to ground short is not GFCI protected.
What I did was simply energize circuit GFCI, so the line is on.
Then short the neutral to ground terminal using an old wire with a grounded plug.
A hot to *neutral* short is not protected!

To see the unit react to a hot-side fault try this: correctly wire a GFI to hot and neutral only. Then tie the GFIs hot receptacle to earth ground (preferably through a current-limiting load --but you're gonna do what you're gonna do)... ;)

FWIW: Often, an H-G fault to the G position of an outlet on another branch occasions an imbalance sufficient to trip the GFI --- Despite the load center N-G connection
Best regards
HP
 
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Thread Starter

sdowney717

Joined Jul 18, 2012
711
A hot to *neutral* short is not protected!

To see the unit react to a hot-side fault try this: correctly wire a GFI to hot and neutral only. Then tie the GFIs hot receptacle to earth ground (preferably through a current-limiting load --but you're gonna do what you're gonna do)... ;)

FWIW: Often an H-G fault to the G position of an outlet on another branch occasions a drop sufficient to trip the GFI --- Despite the load center N-G connection
Best regards
HP
Hi, thanks for that test.
A hot to ground trips the GFCI. I used a solder pencil to limit the current.
A white to ground does not trip the GFCI. Of course in the house system, white and neutral are bonded.

Interesting to me that neutral to ground will not trip it with either the line side ground wire connected to the GFCI line side terminal or not connected.
While a cord plugged into the GFCI outlet will trip a neutral to ground short.

I wonder if I can safely test the GFCI the same way with the MSW inverter using a current limiter like the solder pencil, and not have the MSW inverter short out? What do you think?
 
Hi, thanks for that test.
A hot to ground trips the GFCI. I used a solder pencil to limit the current.
A white to ground does not trip the GFCI. Of course in the house system, white and neutral are bonded.

Interesting to me that neutral to ground will not trip it with either the line side ground wire connected to the GFCI line side terminal or not connected.
While a cord plugged into the GFCI outlet will trip a neutral to ground short.

I wonder if I can safely test the GFCI the same way with the MSW inverter using a current limiter like the solder pencil, and not have the MSW inverter short out? What do you think?
'Tis merely the wiles of The Imp of The Small Signal!;) --- Pleased I was of assistance! :D

As a current limiter I strongly suggest a 220k resistor...

Best regards
HP
 
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Thread Starter

sdowney717

Joined Jul 18, 2012
711
'Tis merely the wiles of The Imp of The Small Signal!;) --- Pleased I was of help :D

As a current limiter I strongly suggest a 220k resistor...

Best regards
HP
Still though, you know what is bad about it?
A direct short from hot to ground uses a lot of current with a GFCI, even while tripping the GFCI, sparks flew and the 15 amp breaker popped (with just a wire)
So that makes me think this, if you had a direct short from a loose wire in an appliance internally ground itself, it might trip the GFCI and burn out the MSW inverter.
Or say you plug in a power cord and it has worn insulation and it is internally shorted, it might also destroy the inverter.

I find it really mind blowing these inverter producers protect the MSW inverter from overcurrent from hot to neutral (hot) but not hot to ground.
http://gpelectric.com/files/gpelectric/Docs/Manuals/Go_Power_MAN_Inverter_GP-1750HD-2500_vA.pdf
From the manual
Caution This inverter cannot supply power to any AC distribution wiring or AC loads in which the neutral and ground are connected (bonded). Doing so will destroy the unit and void the warranty. If you do not understand neutral to ground bonding then please have a professional install your system for you. See “Grounding” for more information

The neutral (common) conductor of the power inverter AC output circuit is not bonded to
the chassis ground. Therefore, when the chassis is connected to ground, the neutral
conductor will not be grounded.
At no point should the chassis ground and the neutral conductor of the inverter be
bonded. Bonding the chassis ground and the neutral conductor of the inverter or
connecting the inverter to household or recreational AC distribution wiring will damage
the unit and void the warranty.
Am I wrong, what do you think about this?

If I am right, How do you protect the MSW inverter from self combusting?

Seems like you plug in a defective appliance and the MSW is toasted.

Can the MSW ground be fused? What size? will it be fast enough to prevent destruction of the MSW inverter? I think a fuse wont help, because the MSW inverter is connected to the DC ground and internally bonded AC to DC ground. And that DC wire is huge can carry 200 AMPS or more. I doubt the MSW DC fuse would blow if you shorted AC hot to ground.

Adding, I emailed the company to see if they know how to prevent damage. If they have a good idea, I will repost it here.
 
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