Looking for a Circuit that can Detect an Energized AC Relay Coil

bertus

Joined Apr 5, 2008
22,278
Hello,

How about the hall sensor as mentioned, with an amplifier and a schmidtrigger circuit to create square wave pulses.
When these pulses are fed into a missing pulse detector, it will very fast react on the switching off.

Bertus
 

k7elp60

Joined Nov 4, 2008
562
Here is a schematic that I recommend. Some of the the other members of this forum may have some changes. With the optocoupler the output when the relay is energize is like a full wave rectified wave. The 74LS132 is a schmitt trigger and the output becomes a gate at a TTL level, and the input to the opto coupler is in series with one lead of an existing relay.
RELAY SENSE SCHEMATIC.jpg
 

Thread Starter

jsthomps

Joined Mar 30, 2010
31
I found an interesting document comparing reeds to hall effect sensors. They seem to favour reeds. As seen in the specs below, reeds can handle over 1 billion operations.

Screenshot 023.JPG
 

ebeowulf17

Joined Aug 12, 2014
3,307
I found an interesting document comparing reeds to hall effect sensors. They seem to favour reeds. As seen in the specs below, reeds can handle over 1 billion operations.

View attachment 130091
Wow, that is a very heavily slanted comparison. Some of the points are true, and if a reed switch meets your needs for any given project, it will probably be easier to implement, but this chart greatly exaggerates the situation. There are lots of hall effect sensor and switch options that require little, if any, additional circuitry other than requiring a constant supply voltage.

My first "real" electronics project was designing a hall effect switch to replace reed switches in a machine's user interface. In order for the switching to feel right, the trip points needed to be at relatively precise locations. The reed switches we used had huge tolerances (~40% variation in trip point if I remember right) and so each machine required tedious mechanical calibration. Using hall effect sensors with surprisingly tight tolerances I was able to design a very simple board that cost less than the two reed switches it replaced and requires no calibration. Just bolt it down and it works.

Sorry for the mini rant. It's not especially relevant for your situation where sensitivity tolerances probably wouldn't be an issue. I just happen to love hall effect sensors and hate to see them slandered! What can I say; I'm a fan-boy. They just made our build process and service procedures so much easier, it's hard not to love them!
 

AnalogKid

Joined Aug 1, 2013
11,055
Is it acceptable to remove a wire from a relay coil, feed it through a current transformer (like feeding it through a small doughnut), and reconnecting the wire to its original position? This will give you an excellent signal to turn into a trigger for your effects, while retaining complete galvanic isolation from the original circuits. This would be a much more reliable way to create a signal than wrapping wire around the relay coil.

ak
 

ebeowulf17

Joined Aug 12, 2014
3,307
Is it acceptable to remove a wire from a relay coil, feed it through a current transformer (like feeding it through a small doughnut), and reconnecting the wire to its original position? This will give you an excellent signal to turn into a trigger for your effects, while retaining complete galvanic isolation from the original circuits. This would be a much more reliable way to create a signal than wrapping wire around the relay coil.

ak
This sounds like a winner to me!
 

crutschow

Joined Mar 14, 2008
34,464
I presume "long" means, the Reed might fail ?
Yes long, as in period of time.
I'm concerned about mechanical fatigue causing the reed to break if it's being operated at a switching rate of 120Hz.
Even if it lasts a billion operations, as the TS stated, that's less than a 100 days of continuous operation. :(
 

LesJones

Joined Jan 8, 2017
4,191
If all the relays have one side of the coil connected directly to the same side of the 50 v AC supply then why not just solder a wire to the switched end of the relay coil. This could then be connected via a suitable value resistor to the type of opto coupler that uses two reverse connected LEDs on the input side (So that it works with either input polarity) You would need a small amount of filtering on the output to get rid of the break in output near the zero crossing point of the AC waveform.

Les.
 

R!f@@

Joined Apr 2, 2009
9,918
Then a Hall sensor and a couple of transistors can do the trick I believe.
One transistor to keep a cap discharged as long as there is a pulse (120Hz) and another to switch when there is no pulse (when cap charges)
 

Bernard

Joined Aug 7, 2008
5,784
Question not answered-- Is one side of 50V AC supply at ground ? If true, then a V divider, diode cap feeding a Schmitt trigger.
 

R!f@@

Joined Apr 2, 2009
9,918
Another question : Is there a small relay driving the big 50VAC relay ?
Or a small triac ?

There should be something to switch on the 50VAC to the relays. o_O
 

Bernard

Joined Aug 7, 2008
5,784
Looks promising. One end of relay coil connected to 50 V AC, other end to switch. Values to be worked out, but start with hi Z V divider, 50 k & 6.8 k, diode, 10 uF cap. shunted by 10 k, fed into Schmitt trigger. A mA load on relay should have no neg. effect. Suggest 74C914 Schmitt trigger.
 

R!f@@

Joined Apr 2, 2009
9,918
Looks promising. One end of relay coil connected to 50 V AC, other end to switch. Values to be worked out, but start with hi Z V divider, 50 k & 6.8 k, diode, 10 uF cap. shunted by 10 k, fed into Schmitt trigger. A mA load on relay should have no neg. effect. Suggest 74C914 Schmitt trigger.
Now we are getting somewhere.
 

AnalogKid

Joined Aug 1, 2013
11,055
Agree, but - somewhere the TS said something about leaving the original electrics in the original states, as in no physical connections. Then he softened and was ok with removing a wire, feeding it through a CT, and reconnecting it. If all of the relays always are switched to GND, that is perfect for a 100K impedance voltage divider and a 2N3906.

ak
 

Bernard

Joined Aug 7, 2008
5,784
AK might be right again as I can find no retraction from " no modification". Would it be to distructive to just add a single wire to
each relay- even by a miniature alligator clip ?

As to winding some turns, it does not look promising. I wound 7 turns on a 120V AC relay & only read .07 V. 50 V coil would be around .02 V / turn. Even 10 turns would be tedious to wind.
 
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