Completed Project Is 440V enough to cause arc flash burn on our body?Or is it the current passing through that does?

Thread Starter

Rahulk70

Joined Dec 16, 2016
538
Got electrocuted from a much smaller industrial control transformer about 0.150kVA at 440V. I wanted to test if it was working and plugged it into a UPS 120VAC 300W just as safety to reduce current(mostly an explosion in case I accidently shorted any leads). I was careless didn't wear safety gloves or any protection and my left arm accidently touched the 440V output when the transformer was powered from the UPS and it was the nastiest shock I've ever got. My hand just went numb and was kinda paralysed for few minutes and the portion where my fingers had touched there was two charred spots, kinda burned smell. I saw a small blue-violet-pinkish arc at the two tips of my finger. Was lucky it wasn't the mains or else I wouldn't be typing this now. Proper safety is a much in HIGH VOLTAGE! or else we pay the price for our ignorance.
 

Reloadron

Joined Jan 15, 2015
7,866
480 Volt 3 Phase Arc Flash.

Is 440V enough to cause arc flash burn on our body?Or is it the current passing through that does?
I will vote that a 440 or 480 volt arc flash can most definitely burn as long as adequate current is there. I have seen molten metal fly on a few occasions. A 440 or 480 source voltage will also produce a shocking experience even with low current as you discovered. High voltage here in the US is defined as being above 600 Volts. That being in accordance with OSHA 1910.269, NESC 2012 and NFPA 70E regulations and guidelines.

Ron
 

Kermit2

Joined Feb 5, 2010
4,162
Even low voltage DC can be dangerous if enough current is available
I witnessed a good quality chrome moly alloy wrench turn bright white incandescent and Poof! into a sparkling explosion of molten metal mist. No one got hurt but lesson learned.
(48 volt backup battery bank in a phone office)
 

Thread Starter

Rahulk70

Joined Dec 16, 2016
538
Even low voltage DC can be dangerous if enough current is available
I witnessed a good quality chrome moly alloy wrench turn bright white incandescent and Poof! into a sparkling explosion of molten metal mist. No one got hurt but lesson learned.
(48 volt backup battery bank in a phone office)
It must be those high current Lead Acid or Ni-Fe batteries capable of giving 100s to 1000s of amps I guess.
 

Tonyr1084

Joined Sep 24, 2015
9,744
I saw the aftermath of what happened when a nut fell off a bolt in a 480 electrical panel and made contact between the 480 and ground. The door was blown off and it was a good thing nobody was standing in front of the door when it went flying off at near supersonic speed. The door (small panel) ended up almost 200 feet down the assembly bay in a steel fabrication shop. Nobody was hurt.

Is this conversation even allowed on this web format? I thought discussion of mains was a prohibitive topic. Well, I suppose if you're asking about what effects it can have - I believe a good solid arc flash CAN burn skin. But the instance you spoke of you got a current burn. I also saw pictures of a guy who was wearing a wedding ring and accidentally grabbed a live power line on an aircraft while leaning against the bulkhead. Burned his arm pretty badly. I think someone said the ring welded to the wire, though I have difficulty accepting that part of the story. Still, messing with 440 or 480 if you're not trained properly - I'd suggest you leave that to someone who KNOWS the answers to your question and stop running the risk of injury or death.
 

Thread Starter

Rahulk70

Joined Dec 16, 2016
538
I saw the aftermath of what happened when a nut fell off a bolt in a 480 electrical panel and made contact between the 480 and ground. The door was blown off and it was a good thing nobody was standing in front of the door when it went flying off at near supersonic speed. The door (small panel) ended up almost 200 feet down the assembly bay in a steel fabrication shop. Nobody was hurt.

Is this conversation even allowed on this web format? I thought discussion of mains was a prohibitive topic. Well, I suppose if you're asking about what effects it can have - I believe a good solid arc flash CAN burn skin. But the instance you spoke of you got a current burn. I also saw pictures of a guy who was wearing a wedding ring and accidentally grabbed a live power line on an aircraft while leaning against the bulkhead. Burned his arm pretty badly. I think someone said the ring welded to the wire, though I have difficulty accepting that part of the story. Still, messing with 440 or 480 if you're not trained properly - I'd suggest you leave that to someone who KNOWS the answers to your question and stop running the risk of injury or death.
Hi,
Yes I think discussion of mains is prohibited. But I asked this question specifically to know the cause of burn. Well the incident already ocurred due to my carelessness. No protective gear or gloves. I guess it was the limited current since I used a small UPS only that saved me.
 

dl324

Joined Mar 30, 2015
18,235
I saw the results of someone shorting a 5V 100A power supply with his metal watch band. It wasn't a pretty sight. He learned that the policy of not wearing metal jewelry while working wasn't a joke...
 

Thread Starter

Rahulk70

Joined Dec 16, 2016
538
Yes Sir, I've always followed the handbook.But I became careless thinking that the power input to the transformer in this case was just a mere 120VAC 300W UPS supply, nothing that would cause an explosion or anything like on mains. I learned my lesson the hard way. :(

All it takes is about 50 mA hand to foot,etc. & curtains.
luckily for me the entry was my left hand middle finger and the other exit was the pinky finger. Had it passed through my heart....

You're very fortunate. In my part of the world, electrocution involves death.
https://www.merriam-webster.com/dictionary/electrocute
Using the input as UPS actually made me lucky.
 
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WBahn

Joined Mar 31, 2012
32,735
Yes Sir, I've always follewed the handbook.But I became careless thinking that the power input to the transformer in this case was just 120VAC 300W UPS supply nothing that would cause an explosion or anything like on mains. I learned my lesson the hard way. :(
Think about what you've just said, "I've always followed the handbook," followed immediately by the admission that you don't always follow the handbook. But I suspect that almost everyone would have to make that same admission to one degree or another and, as you say, you learned a valuable lesson the hard way.
 

Thread Starter

Rahulk70

Joined Dec 16, 2016
538
Think about what you've just said, "I've always followed the handbook," followed immediately by the admission that you don't always follow the handbook. But I suspect that almost everyone would have to make that same admission to one degree or another and, as you say, you learned a valuable lesson the hard way.
Yes. You are right. Maybe I should correct it to "I had followed it till that day".
 
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DickCappels

Joined Aug 21, 2008
10,661
Watching an electrician installing 440V service in our lab he told me that 440 (60 Hz) is the most dangerous voltage he's worked on. At lower voltages the potential (literal term :) to shock is lower and at higher voltages sometimes the victim is "thrown off" and out of contact, but at 440V you just can't let go.
 

ErnieM

Joined Apr 24, 2011
8,415
Using the input as UPS actually made me lucky.
No. Using the UPS made you complacent. It gave you a false sense of security.

Would you feel comfortable sticking your fingers into the output of that inverter? I should hope not.

So why think it was safe to touch the output of a step UP transformer?

All using that inverter did for you was to slightly limit the fault current thru a dead short over using a wall outlet.

Either one has the power to kill you.

As far as batteries go, any car mechanic you ask will have horror stories about a simple car battery melting tools carelessly pressed against them. Even a 9 volt battery can burn your entire house down:

 
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