Design for solar powered Dusk until Dawn streetlight

Thread Starter

Fozzy Bear

Joined Sep 10, 2024
4
Hi, I need some help verifying my thinking on solar panel charging of a 3.7v lithium ion battery.

Long story short we are renovating our old village street light. This was originally an oil lamp and we are getting a replica made and as there is no power supply nearby are going to install a small solar charged bulb that lights at night.

I am trying to use off the shelf parts rather than build something from scratch so that parts are easily replaceable. To start I am using one of these solar bulbs as they look like a bulb and have a 3 watt led array.
Screenshot 2024-09-11 at 17.57.19.png
The internals of these are very basic with a circuit board housing 12 leds in parallel, a 4.7 or 5.6 ohm current limiting resistor, a diode to prevent discharge through the solar panel and a 3.7v li/ion mobile phone battery.
The circuit is something like this
Solar Powered Light Bulb.jpg
My problem is that I want the lamp to come on at dusk and go off at dawn but these lamps only have a manual on off switch. I could use a photoresistor in a small circuit utilising a mosfet something like the below but this has a working voltage of 12v and I will only have the 3.7v of the Li-ion cell to work with. Presumably I can change the resistor values and possibly the MOSFET type for one with a lower gate voltage threshold and incorporate it into the existing circuit above??
Screenshot 2024-09-07 at 12.28.08.png


However I have since found the below circuit which I have copied from a video on Youtube (hopefully I have captured the connections correctly from the video). This circuit appears to turn on the led when there is no light on the solar panel(night time) and turn the LED off when the panel is producing a voltage (day time)
Automatic on-off street light.jpg

The lamps I am going to use above come as a pair with two solar panels so I was going to cannibalise the second bulb for the battery and parallel the two batteries in one bulb. Also I intended connecting the two solar panels in parallel so there is a better chance of the batteries being charged during daylight hours and then lasting at least 8 or so hours throughout the night.
to clarify a few requirements:-
1) This is purely aesthetic and not designed to provide a usable light
2) I want to keep the current drain of the circuit down to a minimum due to the low voltages in use
3) Ideally I would like all the components mounted inside the bulb (there is lots of room see youtube video of disassembly here)
4) The finished circuit needs to be reliable as possible within the realms of quality of the batteries and leds
5) Ideally I would like a hard switch between on and off which I think a mosfet achieves this but not sure how the BC 547 switches with the YouTube circuit as the light fades

There are also lots of pre-made MPPT modules available from online marketplaces which utilise TP4056 or CN3163 chips but not sure if they would provide better reliability than the basic component based circuits above
Please could you comment on the most reliable of the above circuits or suggest something else which either improves the above or achieves the same requirements.
Many thanks in advance
 

StefanZe

Joined Nov 6, 2019
212
Presumably I can change the resistor values and possibly the MOSFET type for one with a lower gate voltage threshold and incorporate it into the existing circuit above??
Yes that would be possible.

However I have since found the below circuit which I have copied from a video on Youtube (hopefully I have captured the connections correctly from the video). This circuit appears to turn on the led when there is no light on the solar panel(night time) and turn the LED off when the panel is producing a voltage (day time)
Automatic on-off street light.jpg
I would not connect a 6V Soloar Panel to a 3.7V Lithium-Ion Cell without a kind of charging circuit

Both circuits to detect nighttime should work.
 

Thread Starter

Fozzy Bear

Joined Sep 10, 2024
4
Yes that would be possible.



I would not connect a 6V Soloar Panel to a 3.7V Lithium-Ion Cell without a kind of charging circuit

Both circuits to detect nighttime should work.
Many thanks @StefanZe. I agree that you should not connect a 6v solar panel to a 3.7v battery. however in this case there is a diode in the circuit and the battery is a mobile phone battery which I "believe" has its own overvoltage and undervoltage protection circuit built in. Please correct me if I am wrong. That said I cant work out how the above circuit works to turn off the light in daylight. Perhaps someone else could explain how it works and any negatives on reliability of using this circuit over a mosfet switch?
I have ordered this LDR photoresistor to use in a MOSFET switch circuit. Would you be able to recommend a MOSFET with a low gate trigger voltage and what trim resistor I should use when designing for 3.7v instead of 12v. The load as I mentioned above is a 3W led array.
Many thanks
 

StefanZe

Joined Nov 6, 2019
212
When the solar panel is off (night time) there is a reverse voltage on the diode (IN4004) this reverse voltage has to be the same as the voltage on the 1K Resistor + Vbe ( ~0,7V). Ib flows from the battery trough the solar panel, the resistor and trough the transistor (Ib form base to emitter) through the transistor and turn the transistor on.
 

Thread Starter

Fozzy Bear

Joined Sep 10, 2024
4
When the solar panel is off (night time) there is a reverse voltage on the diode (IN4004) this reverse voltage has to be the same as the voltage on the 1K Resistor + Vbe ( ~0,7V). Ib flows from the battery trough the solar panel, the resistor and trough the transistor (Ib form base to emitter) through the transistor and turn the transistor on.
Ahh thank you I think I see now.
I have been looking at Mosfets and came across AO3402 which has a VGsh gate threshold of 0.6 to 1.4v. would this be suitable for the lower voltage I am using or am i likely to exceed the maximum 1.4v? I dont know much about MOSFETs and not sure if the upper 1.4v is the maximum saturation voltage or if it should not be exceeded?
 

StefanZe

Joined Nov 6, 2019
212
The VGsh is the threshold voltage at which point the mosfet starts conducting a smal current (Id=250µA in this case).
The max voltage is on Vgs is +-12V.
Looking at the transfer characteristics the mosfet should work
 

Thread Starter

Fozzy Bear

Joined Sep 10, 2024
4
The VGsh is the threshold voltage at which point the mosfet starts conducting a smal current (Id=250µA in this case).
The max voltage is on Vgs is +-12V.
Looking at the transfer characteristics the mosfet should work
Many thanks @StefanZe I'll order one and try it with a 100k variable resistor and the LDE I have already ordered and report back my findings.
 
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