Hey Everyone,
I'm working on making a ceramics kiln and have a question regarding which type of connector I should use for connecting the copper power lead to the heating element. I have already designed most of the structural portions of the kiln out of a steel frame, 3 inch low density fire brick, and a vent port for any harmful gases. Additionally, I have zero volt switching and current regulation for heat and zone control using three elements. However, I just realized as I was assembling a BOM for the project that although I have confidence in the structure and design of the kiln and electronics driving it, I didn't know how to make the connection in question. I know there is little to no concern of ohmic heating in the cable given the gauge and the low resistance, so my concern is more heat leaking onto the copper power rail from the kanthal element since this will be operating up to 2200F.
The plan is to connect the copper to the element right at the boundary of the interior kiln wall: read: the copper will go ~2.75" through the fire brick --> crimped connection to heating element --> kanthal heating element on interior of kiln. Would there be any issue with doing it this way? Should I just wrap a good portion of the power cable in a fiberglass insulating sleeve for safety? Do they make any specific types of connectors for this application?
Any help you guys can provide would be greatly appreciated since I can't seem to find any definitive info online regarding the safest way to do this. I've got overtemp safeguards in place now if too much heat does exit via this path and I'll be around the unit during all operational runs. However, with that said, I'd still like to make this connection in the most secure and safe way possible.
Best Regards,
Mezz
I'm working on making a ceramics kiln and have a question regarding which type of connector I should use for connecting the copper power lead to the heating element. I have already designed most of the structural portions of the kiln out of a steel frame, 3 inch low density fire brick, and a vent port for any harmful gases. Additionally, I have zero volt switching and current regulation for heat and zone control using three elements. However, I just realized as I was assembling a BOM for the project that although I have confidence in the structure and design of the kiln and electronics driving it, I didn't know how to make the connection in question. I know there is little to no concern of ohmic heating in the cable given the gauge and the low resistance, so my concern is more heat leaking onto the copper power rail from the kanthal element since this will be operating up to 2200F.
The plan is to connect the copper to the element right at the boundary of the interior kiln wall: read: the copper will go ~2.75" through the fire brick --> crimped connection to heating element --> kanthal heating element on interior of kiln. Would there be any issue with doing it this way? Should I just wrap a good portion of the power cable in a fiberglass insulating sleeve for safety? Do they make any specific types of connectors for this application?
Any help you guys can provide would be greatly appreciated since I can't seem to find any definitive info online regarding the safest way to do this. I've got overtemp safeguards in place now if too much heat does exit via this path and I'll be around the unit during all operational runs. However, with that said, I'd still like to make this connection in the most secure and safe way possible.
Best Regards,
Mezz