Attempting to repair DeWalt DBC112 battery charger (IW1710-01 PS problems)

Thread Starter

Lifeisfun

Joined Feb 17, 2023
102
Hi folks, looking for help fixing the charger - it's not about the money at this point, but understanding why
The closest similar schematic I found is for the 115(4A) version, mine is 112 (2A)
I marked all parts replaced in red
Other pics are the actual PCB

I dug through the entire high-voltage part - from diodes and power field effect transistor to Zener diodes, resistors and optocouplers... individually all the parts are intact (I unsoldered and checked and back), but the PWM iw1710-01 doesn't start. 8...10 volts appear on the power supply (it constantly oscillating in this range, the same voltage on pin 3 (Vin). The Zener diode and transistor, the capacitor through which V goes to pin 8 have been checked - everything is intact.
I replaced the PWM with a new one - still same, it does not start. Something "holds" the start. What? I have run out of thoughts ... what else to check? Yes, if you cut off the low-voltage part immediately after the transformer , and supply 24V there from another power supply - charging works, blinks, charges .. everything is fine on the low side .....
What "holds" the PWM from starting?

EDIT: One more thing I discovered is that when using the 24V bench power supply on the charger part the optocouplers PC1 and 2 (3 is not present in the DBC112 version) have 0.98V on the LED. When I reconnect the charger to 120V (the bench 24V power supply not connected) it starts charging and stops after 2 or 3 blinks. After that the PC1 has 1.2V on the LED and PC2 only 0.2V so I presume it disables the power supply controller chip ? But why?

Can someone please help me to understand why is PC2 disabling the charging? (I presume that is the case)

Thanks!
 

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Thread Starter

Lifeisfun

Joined Feb 17, 2023
102
Did you check D21 for short circuit?
Thanks for reply! Yes I did, even took it out for the test and it's working as it should using multimeter diode check and passed using Multifunction TC1 tester as well ( I know cheap device but I presume diode test is not that complicated)

Just out of curiosity, would you know what is the PC2 monitoring in the circuit?

Thanks
 
Last edited:

Thread Starter

Lifeisfun

Joined Feb 17, 2023
102
Just to update, problem solved.
I ordered the 1710-01 (10x) from AliExpress, never again bad chips.
After ordering from reliable source all working fine.
 
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