Hi, you have all been a huge help in my research over the last few days, brushing up on my circuits classes from college. I am a ME and am a bit outside of my AOE building a PSU for my welder concept (CV for GMAW).
*GOAL: I currently have a 36V (+3/-8) supply from SLA batts that I am trying to regulate (as selected) to anywhere from 15V (@60A max) to 28V @350A max).
*NOW, FOR YOUR HELP: I could use some assistance in designing the variable VR circuit for driving the IGBT gates with a feedback loop. I have seen IGBT gate drivers PCB units inexpensively from China (PWM input -> 0-10V). VR's are also sold cheap, but they have no provision to drive a MOSFET/IGBT using a separate Vsense (if you know any that exist let me know!)
*GOAL: I currently have a 36V (+3/-8) supply from SLA batts that I am trying to regulate (as selected) to anywhere from 15V (@60A max) to 28V @350A max).
I have taken the concept of a switching regulator to produce a final Pulsed DC output, with a waveform continuously- positive using a large Induction coil/choke. As new (cheaper/lighter) 'Inverter Welders' with this DC output seem to work fairly well.
I have obtained an IGBT array consisting of of (3) 600V 200A two-transistor units [CM200DY-12H], mounted to a large heat sink, as the switching unit.
Since the strike-arc produced is fairly large, I have a capacitor array on the 36V supply to minimize droop. I will also have an approx 400-600A circuit breaker for safety. On the output I have a 500A shunt to measure Current on prototype.
*NOW, FOR YOUR HELP: I could use some assistance in designing the variable VR circuit for driving the IGBT gates with a feedback loop. I have seen IGBT gate drivers PCB units inexpensively from China (PWM input -> 0-10V). VR's are also sold cheap, but they have no provision to drive a MOSFET/IGBT using a separate Vsense (if you know any that exist let me know!)
I have a NTE923D voltage regulator IC on hand that seems promising. But I don't know how to lay out the switching circuit, and if I need a remote current Inductor (prefer this since if I make more of these PSU's I don't want to use a shunt). Basically, I would like to have a simple PWM control the IGBT's, V-out selectable in 1.5V increments or infinitely-variable. Off-the shelf modules (China?) would be preferred.
Thank you for your ideas!!