Zener Regulator Help :(

ian field

Joined Oct 27, 2012
6,536
I have some parts ordered to breadboard the original idea, of all things i did not have the correct zener lol, I need to keep this as small and cheap as possible, the items im making are only sold for about 20 bucks each and to keep that price i need the power items to be about 3 bucks max, im not making them in bulk so i cant get a good price on some of this stuff.

Basically it will power an ATtiny45, two 5 volt relay coils and a small 3mm led, in actually thinking about it it will only have to power the ATtiny and one of the other items at the same time, I could really get away with about 40-50 mA of power.

The other circuits i have looked at have capacitors going from just after the resister to ground with a 104 0.1uF cap, what would this be for?
Any time you don't have the right zener - there's always the TL431.

Sometimes listed as a "programmable zener" its actually a comparator with built in 2.5V Vref, in use, you roll the comparator off with a lot of nfb to put it in linear operation, the cathode terminal feeds a voltage divider with the tap to V-in.

There's a wealth of datasheets & appnotes online to tell you all the nitty-gritty details - and if you search hard enough, some crafty little tricks that aren't in the appnotes.
 

crutschow

Joined Mar 14, 2008
38,508
Any time you don't have the right zener - there's always the TL431.

Sometimes listed as a "programmable zener" its actually a comparator with built in 2.5V Vref, in use, you roll the comparator off with a lot of nfb to put it in linear operation, the cathode terminal feeds a voltage divider with the tap to V-in.
................................
It actually has an internal compensated op amp, not a comparator. But, of course, it can be used as a comparator, depending upon the external circuit design.
 

ian field

Joined Oct 27, 2012
6,536
I need to build a cheap regulator to drop a voltage of about 7.5 - 13.5 to a constant around 5 volts, I will be driving two small relay coils (30 mA each) and a attinny45, I also see where some people put capacitors in there regulators, what is that for and what would i need? Any insite on my design would be appreciated

The TL431 "programmable zener" can handle 100mA - but you have to watch power dissipation when you set it for higher voltages.

If you want more than 100mA, you can add a PNP emitter follower to the TL431 cathode in a similar manner to a Sziklai pair;

http://en.wikipedia.org/wiki/Sziklai_pair
 

Thread Starter

nvxwax

Joined Sep 6, 2014
7
I just spoke to one of the electrical engineers at work and he came up with this regulator, MCP1702, its a fixed 4 volt regulator but should work with the relays im using, they are 5v relays but have an on voltage of 3.75v

http://www.mouser.com/ProductDetail...4002E-CB/?qs=sGAEpiMZZMsnDbBzJh6VGJVwzmifrdNJ

I worked with an lm317 last night but could could not get a stable voltage above 3.02v, with a 4.7v input (4.7v - 10v range), The dropout kicked in to soon. I could make it work but would have to get different relays that cost 3 times the cost of the 5v relays.
 

#12

Joined Nov 30, 2010
18,224
Why would you ask about 7.5V to 10V input, then try to do the job with 4.7 Volts of input?o_O
Why would you need to regulate 4.7 volts down to run a 5 volt relay?:confused:
 

Thread Starter

nvxwax

Joined Sep 6, 2014
7
I just spoke to one of the electrical engineers at work and he came up with this regulator, MCP1702, its a fixed 4 volt regulator but should work with the relays im using, they are 5v relays but have an on voltage of 3.75v

http://www.mouser.com/ProductDetail...4002E-CB/?qs=sGAEpiMZZMsnDbBzJh6VGJVwzmifrdNJ

I worked with an lm317 last night but could could not get a stable voltage above 3.02v, with a 4.7v input (4.7v - 10v range), The dropout kicked in to soon. I could make it work but would have to get diffrent realays that cost 3 times the cost of the 5v relays.
Why would you ask about 7.5V to 10V input, then try to do the job with 4.7 Volts of input?o_O
Why would you need to regulate 4.7 volts down to run a 5 volt relay?:confused:
Sorry,

Its an evolving project that has changed behind the seen, I just never updated the original post, The base values are a little more defined now, The info i was given up front changed so i adapted but did not update this thread.

Input 4.7v to 10v
Output 4.0v (best case) any lower and the relay will change to a more expensive part
 

Thread Starter

nvxwax

Joined Sep 6, 2014
7
No,

Its will only be used about 60 seconds at a time and about 20 times in a 6 hour span, they will run off a 2s or 3s lipo (receiver regulates down to 4.7), but some people run modified receivers or external power up to 10 volts.

I thought about two power connectors, one for a standard 4.7v - 5.5v input and a high power input for people running over 5.5 volts. but it just complicates it and a chance for somone to hook it up wrong.
 

ian field

Joined Oct 27, 2012
6,536
I just spoke to one of the electrical engineers at work and he came up with this regulator, MCP1702, its a fixed 4 volt regulator but should work with the relays im using, they are 5v relays but have an on voltage of 3.75v
.
That's probably the holding voltage - the pull-in voltage won't be much lower than the rating it says on the label.
 
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