WW2 Tales

WBahn

Joined Mar 31, 2012
32,840
One thing that caught my attention was how they were originally bound for Clark in the Philippines, but she was so sea sick on the voyage that his commanding officer suggested that she disembark at Pearl and then had his orders changed so that he could remain with her. This was an example of something that I saw several times while I was on active duty. The military has a reputation for creating family hardships because the mission comes first. This is pretty much the nature of the beast. But, what few people ever realize, is that it is not uncommon for commanders to go out of their way to minimize those hardships when they can when they are harder than the norm. One of my coworkers (in the Air Force) was married to a gal in the Navy. Both services made efforts to post them to places where they could both be stationed together. It wasn't always possible, but he figured that they probably spent more time together that many service members did as a result of unaccompanied tours of duty. Other instances included members that had family members, usually parents, that were struggling (health, aging, etc) and the member requested a transfer to the nearest base to assist. Every such request that I was aware of was granted, even in the case of one person that had just reported to their current base about a month earlier.
 

cmartinez

Joined Jan 17, 2007
8,762
From a LinkedIn post:


In 1944, a factory outside Detroit was doing something that seemed physically impossible—rolling a completed four-engine bomber off the assembly line every 63 minutes, 24 hours a day.

The Willow Run plant stretched over 3.5 million square feet—so vast that supervisors used bicycles to get from one end to the other. When Ford Motor Company agreed to build B-24 Liberators here, skeptics said it couldn't be done. These weren't cars. Each bomber required 1.2 million parts, 360,000 rivets, and precision that could mean life or death for the ten-man crews who would fly them into combat over Europe and the Pacific.

Henry Ford's engineers looked at the challenge and saw something others missed: if you could mass-produce a car, why not an airplane? They designed the world's longest assembly line and reimagined aircraft manufacturing from the ground up. Parts moved on conveyor belts. Subassemblies came together with automotive efficiency. What had taken scattered aviation companies weeks to build, Willow Run aimed to complete in hours.

The numbers tell an almost unbelievable story. By the time production hit its stride in 1944, Willow Run was producing one complete B-24 Liberator every 63 minutes. Workers attached 58,000 pounds of metal, wiring, engines, and armaments into a flying machine faster than most people today could assemble furniture. Over three years, nearly 8,700 bombers rolled out of that single factory—accounting for half of all B-24s built during the entire war.

But here's what the statistics can't fully capture: who built them.

At its peak, Willow Run employed over 40,000 workers. A third of them were women. Many had never touched a rivet gun before Pearl Harbor. They came from farms and kitchens, from small towns across Michigan and beyond, drawn by patriotic duty and paychecks that offered independence they'd never known. With bandanas holding back their hair and coveralls replacing dresses, they climbed into bomber fuselages, operated massive machinery, and proved that "women's work" was whatever work needed doing.

These were the real Rosies. Not a poster or a symbol, but actual women named Violet, Rose, and Eleanor who welded, drilled, and assembled with the same skill as any man. They worked swing shifts and graveyard shifts. They learned trades in weeks that typically took years. And they did it knowing that every rivet they placed, every wire they connected, might save the life of someone's son flying missions over Germany.

The factory operated around the clock. Three shifts kept the assembly line moving through day and night. When workers clocked out, others clocked in, and the work never stopped. The sound of riveting echoed constantly—a mechanical heartbeat that never paused, never rested, never quit until victory was won.


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WBahn

Joined Mar 31, 2012
32,840
From a LinkedIn post:


In 1944, a factory outside Detroit was doing something that seemed physically impossible—rolling a completed four-engine bomber off the assembly line every 63 minutes, 24 hours a day.

The Willow Run plant stretched over 3.5 million square feet—so vast that supervisors used bicycles to get from one end to the other. When Ford Motor Company agreed to build B-24 Liberators here, skeptics said it couldn't be done. These weren't cars. Each bomber required 1.2 million parts, 360,000 rivets, and precision that could mean life or death for the ten-man crews who would fly them into combat over Europe and the Pacific.

Henry Ford's engineers looked at the challenge and saw something others missed: if you could mass-produce a car, why not an airplane? They designed the world's longest assembly line and reimagined aircraft manufacturing from the ground up. Parts moved on conveyor belts. Subassemblies came together with automotive efficiency. What had taken scattered aviation companies weeks to build, Willow Run aimed to complete in hours.

The numbers tell an almost unbelievable story. By the time production hit its stride in 1944, Willow Run was producing one complete B-24 Liberator every 63 minutes. Workers attached 58,000 pounds of metal, wiring, engines, and armaments into a flying machine faster than most people today could assemble furniture. Over three years, nearly 8,700 bombers rolled out of that single factory—accounting for half of all B-24s built during the entire war.

But here's what the statistics can't fully capture: who built them.

At its peak, Willow Run employed over 40,000 workers. A third of them were women. Many had never touched a rivet gun before Pearl Harbor. They came from farms and kitchens, from small towns across Michigan and beyond, drawn by patriotic duty and paychecks that offered independence they'd never known. With bandanas holding back their hair and coveralls replacing dresses, they climbed into bomber fuselages, operated massive machinery, and proved that "women's work" was whatever work needed doing.

These were the real Rosies. Not a poster or a symbol, but actual women named Violet, Rose, and Eleanor who welded, drilled, and assembled with the same skill as any man. They worked swing shifts and graveyard shifts. They learned trades in weeks that typically took years. And they did it knowing that every rivet they placed, every wire they connected, might save the life of someone's son flying missions over Germany.

The factory operated around the clock. Three shifts kept the assembly line moving through day and night. When workers clocked out, others clocked in, and the work never stopped. The sound of riveting echoed constantly—a mechanical heartbeat that never paused, never rested, never quit until victory was won.

There's some misleading stuff in that article.

They imply that they built a bomber from start to finish in 63 minutes, and hence in less time than it takes most people today to assemble furniture. That's far, far from the truth. It was a heavily pipelined and parallelized production line. A given B-24, however, took weeks to build from cradle to rollout and it was not all done in one long production line.

The article also states that he achieved this by employing his famous production line approach used for cars. The opposite is closer to the truth. He initially tried to use that same approach and met with dismal results. He promised a thousand planes a month and initially produced a couple dozen. Fortunately, he was willing to quickly grasp that airplanes are not cars and adopted the same basic approaches that aircraft manufacturers used, but modifying them were it made sense to employ his production line expertise. So he had subassemblies made in many other places and shipped to Willow Run. At Willow Run itself he had something like a dozen major assemblies produced on their own production lines and then brought together for final assembly in a very non-production line manner.

Another thing that was an innovation at Willow Run (though I think other factories adopted it) was he had the training of the maintenance crews and aircrews take place there, as well. In essence, they trained alongside the exact planes they were going to leave with and head for deployment.
 

cmartinez

Joined Jan 17, 2007
8,762
In essence, they trained alongside the exact planes they were going to leave with and head for deployment.
Thanks for the clarification. It makes me wonder how tight a relationship production and maintenance have. Although in practice they're two entirely different things.
 

WBahn

Joined Mar 31, 2012
32,840
Thanks for the clarification. It makes me wonder how tight a relationship production and maintenance have. Although in practice they're two entirely different things.
Very different things. The training wasn't done on the production line -- I didn't mean to imply that. There were separate training facilities on site. I don't know that maintenance folks actually mated up with the birds they would be maintaining -- they probably just shipped out to their units. But most of the aircrews (or at least the key positions, I don't know about gunners and such) were mated up with a plane coming off the assembly line and flew it to its first assignment -- this solve the problem of how do we get planes delivered by ferry pilots who we then have to get back to the plant. Then final aircrew acted as the ferry crew and simply stayed with the plane. Now, whether they then got shifted to the oldest hunk in the squadron while "their" plane was given to the ranking pilots is a different story altogether.

The Willow Run plant was demolished about ten years ago. Talk about a piece of history being lost! I realize that you can't keep everything around forever and that a five million square foot facility that is seventy-odd years old becomes pretty hard to justify the upkeep on, especially if it just doesn't match the kind of uses are needed now. Still makes for a sad day, though. They kept about 175 ksf as a museum. That' by itself, is still huge -- over three football (U.S.) fields. Now note that this is less than 4% of the original plant!
 
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