Mashing the tip into a shape then filing it to the final shape (reducing the amount of copper) made for a good sturdy tip with a finer (not a "Fine") point has served me well in those times when I needed to use the gun.a 0.079" ∅ (near AWG12) heated poorly and slow but sturdy.
As I said before:
As for tips: I've made out of copper wire flattened tips for cutting plastic. Made special loop tips for scooping styrofoam out of a board leaving just a wire channel for other projects.