I had the surge guard/smart generator mains ATS (automatic transfer switch) unit go bad on my then-3-year-old motorhome. Manufacturer no longer repaired them, wouldn't provide service manual nor schematics, and a "new and improved" model was about $1,400, not including installation. The company that I'd bought the MH warranty through would never answer their phone. I had to be on the road in 3 weeks, or many RV park reservations would be out the window.
I pulled the unit out, and started troubleshooting. Found that the mains contactor had a burned-out coil. Found a replacement online for $50 and ordered it. Tested the control board after analyzing how it was supposed to work, and discovered a blown fuse and a burned-out specialty optocoupler. Contacted the optocoupler manufacturer and they graciously sent me a couple of samples (SMT). Replaced the opto, fuse, contactor and reinstalled the box. Worked perfectly 1st time! So, I saved myself around $1,349 and got it done a lot more quickly than otherwise would have been possible.
I pulled the unit out, and started troubleshooting. Found that the mains contactor had a burned-out coil. Found a replacement online for $50 and ordered it. Tested the control board after analyzing how it was supposed to work, and discovered a blown fuse and a burned-out specialty optocoupler. Contacted the optocoupler manufacturer and they graciously sent me a couple of samples (SMT). Replaced the opto, fuse, contactor and reinstalled the box. Worked perfectly 1st time! So, I saved myself around $1,349 and got it done a lot more quickly than otherwise would have been possible.
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