Intercom speakers are commonly 45Ω for their higher output as a microphone. You can also use small audio transformer to boost output voltage because hum and noise are a greater problem with the low signal. Maybe try an 8Ω-1kΩ which will boost signal voltage.
The vestibule panel is usually many feet away from the amplifier and needs shielded cable.
The reason the large cone speaker does not work well is because the mass of the larger cone takes much more energy to move rapidly. The larger cones will not work well for voice frequencies. Look at an actual microphone and see that with dynamic microphones the diaphram is very thin and extremely light. The big speaker cone is perhaps a thousand times heavier,That seems counter-intuitive.
A larger cone area should cause a larger deflection, and thus a higher voltage, for a given sound pressure.
I'm quite sure that going down to say, a 1-inch speaker, would not further increase the speak deflection and voltage.
But with Electret microphones available for about $0.25 in quantity, and the fact you cannot duplex the communication without a separate microphone, I don't think anyone needs to figure out how to use a speaker as a microphone anymore. I couldn't imagine the Amazon reviews of an intercom that does not allow duplex communication. Oh, wait, what does anyone need an intercom for when you cannot Text with it - lol.The intercoms that do use a single speaker as a mic do provide more gain, and often use a higher efficiency speaker as well. But not everybody has figured that out yet.
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