I need an external circuit that will limit current to 2.1 amps

Thread Starter

PickyBiker

Joined Aug 18, 2015
101
Have a 36V 10A Power supply supply that I want to use to drive 3 x 100w RGB LEDS. Each LED color takes a different voltage. Red = 24v, green = 34v and blue = 33v. Each color must be limited to 2.1 amps. So what I need is some kind of circuit(s) that can be added externally to my power supply so I get the following 3 outputs.

24V 2.1 Amps for 3 red LEDs
34V 2.1 Amps for 3 Green LEDs
33V 2.1 Amps for 3 Blue LEDs

Here is what I would "LIKE TO HAVE" in priority order:

A different approach to powering these three legs of the RGB LEDs.
Some inexpensive device I can purchase that can take 36v and have a variable output from 24v to 34v at 2.1 amps
A circuit design so I can build one myself

All ideas welcome
 

crutschow

Joined Mar 14, 2008
34,420
Here's a simple constant-current circuit that keeps the current at ≈2.1A as the LED voltage varies.
The LTspice simulation below shows the current nearly constant at 2.145A for a simulated variation in VLED voltage from 24V to 34V.
The N-MOSFET must be a logic level type with a maximum Vgs(th) threshold voltage of <2V.
Note that the MOSFET can dissipate up to 25W so it will need to be on a good heatsink (perhaps with an attached cooling fan)

upload_2017-10-28_12-54-26.png
 

pmichaud

Joined Jan 25, 2017
5
That's a great approach, which supplies constant current for the various voltages. I haven't been doing electronics very long, but here is my naive approach. I sounds like you want to wire each color separately, so this should work. I couldn't find an LED in pspice, but it would be located between R3 and ground. These are the R values for 34V at 2.1A (or very close to it). R2 dissipates nearly 20W. Resistance values for the other two colors are simple enough to calculate with R3 being ~15.7 and ~11.4 for 33v and 24v.
upload_2017-10-28_17-24-10.png
 

crutschow

Joined Mar 14, 2008
34,420
Yes, it would be easier to put a heatsink on the IPP80N04S4-04. Got 3 of them on order.
Why are you shouting? :eek:

Note that the power dissipated depends upon the LED voltage, which is highest for the lowest voltage, so you don't need as big a heatsink for the high voltage LEDs.
A simulation showing the MOSFET power dissipation versus LED voltage is below:

upload_2017-10-28_19-43-52.png
 

Thread Starter

PickyBiker

Joined Aug 18, 2015
101
Why are you shouting? :eek:
Sorry,

The shouting certainly was not intended. I suspect it was because I copy and pasted the IPP80N04S4-04 from a web page and then added the text where it may have simply continued on with the same font.

Yes, I see the need for a good heatsink on the low voltage circuit. Thanks.
 
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