Heating 2200w induction coil with pid controller. ..#2

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vik108

Joined Jun 18, 2026
1
Dear Friends,

I am from a Charitable NGO feeding mid-day meals to school going children across India. We are working on a temperature controlled Induction heating cookwares like Cook top, boilers, Wok, brat pans etc., Basically on the concepts of Multi-zone induction wok — IGBT zone switching, PID temperature control, and zone-level wall temperature sensing. I have specific requirements like the below

  • Mutual coupling between concentric coil zones — has anyone implemented DSP-based cross-talk cancellation on a dome coil?
  • IR thermopile at 3–8mm range looking upward at a SS vessel base — emissivity calibration approach?
  • PID tuning for a large thermal mass vessel — any practical experience with anti-windup strategies for induction heating?
Attaching few files for your reference. Kindly suggest some practical design implementations and any leads who can render technical support at India

Mod: created new thread, Link to old thread
https://forum.allaboutcircuits.com/...n-coil-with-pid-controller.122175/post-979439
 

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crutschow

Joined Mar 14, 2008
38,537
PID tuning for a large thermal mass vessel — any practical experience with anti-windup strategies for induction heating?
Have you considered Fuzzy Logic control, which does not have a integrator that is subject to windup.
Fuzzy Logic also can generally handle non-linear and hysteresis system characteristics better than PID which your system is likely to have, as PID is predicated on the system having a linear response.
Here's a tutorial on Fuzzy Logic, if interested.
 
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