4-20 Input Timer

Thread Starter

Oppie

Joined Apr 19, 2025
3
Hi friends,
I’m working on a project that requires a digital countdown timer that can be preset for a fixed duration (e.g., 60 seconds) and is triggered by a 4-20mA input signal from an I/O module. Ideally, the timer would:

  • Start a visible count down when the signal is active
  • Reset automatically if the signal drops before the countdown finishes
  • Trigger an output or alarm if the full countdown completes
  • Be DIN-rail mountable or otherwise integrable into a control panel (but not necessary)

Does anyone have recommendations for timers that can do this?
Thank you!
 

Thread Starter

Oppie

Joined Apr 19, 2025
3
Do you want a digital (numerical) display or what (a bargraph for example)?
Yes, I do. I apologize for the lack of detail. I want it to be numerical digital countdown. I'm hoping for a decent size one. between 8" and 24". It should be very visible to the tech workers who will be monitoring the amount of time they have to complete their tasks. (The purpose of the timer is because our technicians are working with delicate material which cannot be exposed to ambient temps for too long. The timer is there to keep them on track)
 

Wendy

Joined Mar 24, 2008
23,798
How advanced are you in electronics? A PIC is a programmable device which is a also a microprocessor design for control application in industrial electronics programming cost much less than parts. I tend to be a discrete component girl, basically 'cause I'm not smart enough to program PICs.
 

Irving

Joined Jan 30, 2016
5,109
You won't find something off-the-shelf for this need. Here's a slightly modified one that I made a couple of years back with an added current loop input (was originally -1 to +1v in for a lab experiment).

It uses an OLED display, but could easily be modded to drive a 8" flapper panel, or a row of 4 NEOPIXEL panels, though not sure how the menu/set function would work. How had you envisaged setting the timeout, sensitivity, etc.? As its all done in software.

It wouldn't be hard to rework it for a DIN rail mount (probably not needed if with display) and 24v or 110/240AC power input

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panic mode

Joined Oct 10, 2011
4,974
Just design big digits yourself... Or .. make the segments out of pieces of led strips.. or just get ready made led matrix....

 
Last edited:

jiggermole

Joined Jul 29, 2016
185
definately sounds like a job for a jellybean plc and an off the shelf lcd display. maybe an lcd with a trigger and use an opto isolator to trigger the lcd to start counting down? The loop power should be more than enough to trigger the opto
 

MisterBill2

Joined Jan 23, 2018
27,505
There is way too much information missing here! As already mentioned. 4-20mA is an analog current loop format signal. So what value will be needed to start the sequence?? How repeatable will that trigger point need to be?? 4-20 mA is seldom an ON/OFF mode signal in the normal world.
SO "Y" is right!! A PLC with one analog current loop input and a 16 output module to feed a the large two digit display.
The count down can be easily done with ladder logic and COMPARE commands, and an internal counter.

BUT the whole concept is doomed because the workers will be distracted by watching the count down.
 
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