
It could be a reflective sensor which would need to be on only one side of the board.There are normally two IR emitters on one side and two IR detectors on the other side so that the lines on the encoder disk interrupt the IR beam between the emitter and sensors.
The speed seems to vary over a single revolution in a sinusoidal fashion, repeating every rev (11 sec). Yes, with the encoder controlling the motor. Can the condition of the brushes/commutator cause such behaviour?When you say on post #4 "The speed seems to vary very slightly over a single revolution..." Is this with it connected to the unit is part of so it's speed is being controled by feedback from the encoder or is it just driving the motor part from a stable constant voltage supply ?
I believe you are correct. There is a lengthy discussion on replacing the encoder here:
Sounds like a mechanical issue. Could a shaft have got bent or misaligned? Has grease in the gearbox gone hard?The speed seems to vary over a single revolution in a sinusoidal fashion, repeating every rev (11 sec).