Updating a 1980s circuit board design

Thread Starter

metermannd

Joined Oct 25, 2020
343
So here's what I've sketched up as far as the Arduino setup goes.

Top part has the Arduino setup as I see it.
The bottom left I need to figure how much I still need in regards to buffering and pull-ups - this is where the address / data / control lines came into the add-on board.
The bottom right is that part that I've decided needs to stay (UUT interface).
The portion to the right of the line is the remnants of the glue logic broken down and ready to translate into Arduino code.

I've also worked out how the 4x20 LCD would be laid out:

Code:
--------------------
TEST: XX   LD A:____
XXXXXXXX   LD B:____
STAT:____  LD C:____
INSTALL    LD D:____
--------------------

TEST replaces the left 2 7-segment displays [4514: Q9, Q8]
XXXXXXXX is the keypad input line (7 digits + checksum) [4514: Q7-Q0]
STAT replaces the Go / No-Go LED pair [4514: Q15]
INSTALL only displays (flashes) when invoked / replaces the INSTALLING LED [4514: Q14]
LD A through LD D replace the corresponding LED pair [4514: Q10-Q13]

Cathodes driven by 7-segment driver and from B port / blanking line on 8279
Anodes driven by 4514 driven by SL port on 8279

Each instance of ____ is blank when the LED pair is off, PASS for green, NOGO for red
LED segment A drives anodes for PASS (green) LEDs
LED segment G drives anodes for NOGO LEDs and INSTALLING LED

Or is that too complex? Will post same over on the Arduino forum shortly.
 

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Thread Starter

metermannd

Joined Oct 25, 2020
343
After further conversation with the folks at the Arduino board, I may have overestimated the feasibility and underestimated the complexity. Putting this on the back burner for the time being.
 

nsaspook

Joined Aug 27, 2009
13,262

Thread Starter

metermannd

Joined Oct 25, 2020
343
Well, long story short, given that I was able to get a NOS 8279 controller IC, and after discussion on the Arduino forum as to whether what I wanted was even possible, for the moment, I am continuing with cleaning up the existing design to accommodate IC availability.

On that front, I've already made a few tweaks to the existing design by switching out the RAM (replacing the 6561s with a 6116), moving the 8279 from the display to the logic board, making a decision on the unit's testing range (eliminating one option that was very rare even when new, also simplifying the design a bit), and found drop-in substitutes for the old MAN74A displays and UDN2981A driver.

Now, I have a bit of a hiccup with the 7-segment circuitry. I found the MC14547 BCD/7-segment driver was obsolete, and have temporarily subbed in the trusty 74LS47 driver, but would like to know if there are other options (I checked into the Fairchild DM9368 but that's evidently obsolete too).

The last IC I'm having issues with is the MC14514 - this is still available but getting scarce. Do you think I should stick with it, or should I replace it with a pair of still common 74xx ICs - the 74LS154 4-16 decoder and 74LS375 latch?
 

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Thread Starter

metermannd

Joined Oct 25, 2020
343
I have mostly finished working up a new design with replacements for a few obsolete parts, and removal of a couple sections that realistically have no chance of being used.

Looking at the feasibility of retooling the display to run on 5V only.

Also, I'm wondering about the best way to bring 5V / ground into this board.

On the original board, power and ground are brought in by way of a pair of DIP jumper cables (the cables that take place of the NVRAM ICs on the logic board)... is this an ideal approach, or should I be looking at bringing in a dedicated feed directly from the power board? Given that two DIP jumper cables were sufficient, would a 2-pin, .100" pitch connector be sufficient, or would I need to bump up to a .156" pitch connector?

If I opt for a dedicated power harness, would I be correct in assuming I would have to remove the power / ground connections from the incoming DIP sockets?
 

Thread Starter

metermannd

Joined Oct 25, 2020
343
Here's where the project stands as of tonight!

Top row - Display (needs last 2 ICs soldered in and shorter standoffs for the keypad), Interface board (ready for primetime)

Bottom row - Logic (needs a few SMT caps yet), Analog (forgot one SMT resistor, need mounting hardware for the transmit coil, and I need to wind the output toroid), and P/S (a stupid brain cramp when defining the SMPS module pinout resulted in the fuse holder winding up in the neutral; will have to put an in-line one on the power harness). That and ordering proper size standoffs to hold everything and making the DC harness.

IMG_1994.JPGIMG_1994.JPG
 

AnalogKid

Joined Aug 1, 2013
11,037
What are the manufacturer and part numbers for the power supply modules? I don't see any filter caps on the inputs or outputs. This pretty much guarantees significant conducted and radiated noise.

ak
 

Thread Starter

metermannd

Joined Oct 25, 2020
343
All three are by CUI. Modules PSK-6B-S5 (5V), PSK-S12B-12 (12V), VSK-S10-24UA (24V).

All three take 120VAC input, and I put a 1uF ceramic and 10uF electrolytic by each one, as mentioned in the datasheets for each.

Incidentally, the analog was laid out such that the solder side of the board is almost entirely ground plane, and is oriented such the ground plane faces the logic board. Hope that should help damp any noise that would otherwise 'hit' the logic board.
 
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Thread Starter

metermannd

Joined Oct 25, 2020
343
What are the manufacturer and part numbers for the power supply modules? I don't see any filter caps on the inputs or outputs. This pretty much guarantees significant conducted and radiated noise.

ak
Wondering if you saw my reply above... am wondering if I have to go back and redo the supply at this point.
 
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