Regulating from 16V to 3.3V with a minimum possible power loss

Ian0

Joined Aug 7, 2020
13,215
How much current does the electronics draw from the 3.3 volt regulator?
Seems like all you need is a simple resistor in series with the regulator input.
That might not work so well if the electronics went on to a very low standby current, as the regulator would then see too much voltage.
 

Ian0

Joined Aug 7, 2020
13,215
Many thanks ... I can't find the DN2540N8 available anywhere, but I'm going to try and see if I can find an equivalent.
You could use a JFET such as J113. Vgs(th) is higher at 3V, so you would get 6.3V on the regulator input worst case, and 120Ω Rds(on) would still only drop 12mV.
 

Thread Starter

cmartinez

Joined Jan 17, 2007
8,828
You could use a JFET such as J113. Vgs(th) is higher at 3V, so you would get 6.3V on the regulator input worst case, and 120Ω Rds(on) would still only drop 12mV.
My next question is, how much power would be wasted due to those 120Ω that you're referring to?
 

Ian0

Joined Aug 7, 2020
13,215
My next question is, how much power would be wasted due to those 120Ω that you're referring to?
Nothing extra. 120Ω is the resistance it would present if fully enhanced*. You need it to drop 11V. It's going to dissipate 11V*100uA (1.1mW) regardless of its Rds(on) because you are using it in linear mode. Rds(on) is just a sanity-check to make sure it can supply the power. It will have a Rds value of 110kΩ when supplying 100uA from a 16V supply.

*Probably the wrong term when referring to a depletion mode device, but the most "switched-on" that it can get.
 

crutschow

Joined Mar 14, 2008
38,668
Below is the sim using a 12V Zener to drop the voltage, similar to your post #12.
R2 is to provide a little additional bias current through the Zener so it drops the required voltage.
You may have to reduce its value some if the output voltage is too high in the real circuit.

1686172205102.png
 
Last edited:

crutschow

Joined Mar 14, 2008
38,668
Here's a circuit using a standard N-MOSFET to drop the voltage that draws no bias current.
You need to bring out an additional voltage for the gate, but it draws no current, so has no effect on the battery discharge or charging.
(The Regulator resistor simulates the regulator quiescent current.)

1686174684960.png
 

Thread Starter

cmartinez

Joined Jan 17, 2007
8,828
Here's a circuit using a standard N-MOSFET to drop the voltage that draws no bias current.
You need to bring out an additional voltage for the gate, but it draws no current, so has no effect on the battery discharge or charging.
(The Regulator resistor simulates the regulator quiescent current.)

View attachment 295991
That's a very interesting circuit, Crutschow ... and it yields excellent results.

What do you think of this alternative?

1686177775455.png

It clearly show's that the regulator's input voltage is stable at about 7.068V, which is at the regulator's maximum limit.
 

Thread Starter

cmartinez

Joined Jan 17, 2007
8,828
If you are going to use a Zener, then what's the purpose of the MOSFET?
Just use the circuit in post #27.
Right ... the thing about the circuit in post #28, is that even though at first one could get exactly 8V out of the battery array, with time said voltage would drop to about 4.5V. Said voltage is still perfectly usable by the regulator and the rest of the circuit. But maybe it'll not be enough to correctly drive the nFet?
 

crutschow

Joined Mar 14, 2008
38,668
with time said voltage would drop to about 4.5V.
......
It clearly show's that the regulator's input voltage is stable at about 7.068V, which is at the regulator's maximum limit.
Okay, but your circuit is not a regulator.
It's output is stable for a constant input voltage, but the Zener maintains a constant drain-source voltage, so the gate voltage, and thus the source output will drop with the battery voltage.

To regulate the voltage you need to reverse the resistor and Zener position as in the circuit below, so as to maintain a relatively constant source output voltage:

1686191993740.png
 
Last edited:

Thread Starter

cmartinez

Joined Jan 17, 2007
8,828
Okay, but your circuit is not a regulator.
It's output is stable for a constant input voltage, but the Zener maintains a constant drain-source voltage, so the gate voltage, and thus the source output will drop with the battery voltage.

To regulate the voltage you need to reverse the resistor and Zener position as in the circuit below, so as to maintain a relatively constant source output voltage:

View attachment 296016
I'm learning so much from this thread. So many thanks!
 

Thread Starter

cmartinez

Joined Jan 17, 2007
8,828
Okay, but your circuit is not a regulator.
It's output is stable for a constant input voltage, but the Zener maintains a constant drain-source voltage, so the gate voltage, and thus the source output will drop with the battery voltage.

To regulate the voltage you need to reverse the resistor and Zener position as in the circuit below, so as to maintain a relatively constant source output voltage:

View attachment 296016
Question, what's the largest, real world value that R1 could have?
 

BobTPH

Joined Jun 5, 2013
11,609
Let’s look at it another way. At 100uA, a 2000mAh battery will last 15000 hours. I wouldn’t worry about that draw unless you expect the batteries to last more that 1500 hours on a charge. What battery life ate you designing for?
 

crutschow

Joined Mar 14, 2008
38,668
Let’s look at it another way. At 100uA, a 2000mAh battery will last 15000 hours. I wouldn’t worry about that draw unless you expect the batteries to last more that 1500 hours on a charge. What battery life ate you designing for?
Good question, since the average current draw from the solenoid (as stated below) is 4A * 50ms * 300 / (24*3600) = 694µA minimum.
The solenoid itself draws about 4A through a 50ms pulse each time it's activated. And the solenoid will be activated about 300 times a day, at the very least.
 
Top