Here is a new approach to this repair which I am contemplating:
This is not an easy repair but it may be possible and can be low cost.
The materials used can make or break this repair. The protective and insulating glues and the conductive glue are the main parts needed and they have to not only be suitable for the application but come in proper applicators so that traces can be drawn precisely. This is where the members of this forum may be able to help by suggesting products or DIY methods to acquire these parts. Thanks.
I wanted to type this new repair procedure and put it out here to get feedback and to reinforce the concept for myself. So your feedback and suggestions are helpful. Thanks.
- The original ribbon will be used and a new trace will be drawn on it on its outside. This new trace will then be covered with some sort of protection like UV glue. (This allows the original pcb connector for the ribbon to be reused. In retrospect this is how this repair should have been attempted in the first place. There was no need to peel off the electrical sandwich layer of the keyboard membrane.)
- The silver traces on the keyboard membrane will be drawn back and gaps filled. Where the ribbon connects to the traces on the keyboard, the new ribbon traces will be joined to the silver traces of the membrane. Silver traces are exposed and it appears that they can be used in this manner (but this is not true of the brown traces that act as jumpers, for those the steps further down this list will be used).
- After the above 2 steps are completed all traces have to be checked for good continuity.
- The dots where the silver and brown traces are connected to each other get a good size circle of conductive trace.
- Where the dots are on the keyboard traces, a punched hole is made in the torn pieces of the membrane.
- The torn piece of the membrane is then glued back to the rest of the membrane.
- To recreate the brown traces new traces are created on the outside of the torn (now glued) piece. These new brown traces created on the outside of the insulating layer, are connected to the silver traces at the punched out holes. These newly created brown traces are then covered with protective glue such as UV glue.
This is not an easy repair but it may be possible and can be low cost.
The materials used can make or break this repair. The protective and insulating glues and the conductive glue are the main parts needed and they have to not only be suitable for the application but come in proper applicators so that traces can be drawn precisely. This is where the members of this forum may be able to help by suggesting products or DIY methods to acquire these parts. Thanks.
I wanted to type this new repair procedure and put it out here to get feedback and to reinforce the concept for myself. So your feedback and suggestions are helpful. Thanks.