LiFePO₄ Rechargeable Batteries to Replace NiMH/alkaline -- Discussion

Thread Starter

crutschow

Joined Mar 14, 2008
38,667
I have started looking at LiFePO₄ rechargeable batteries as a replacement for NiMH or alkalines since they appear to have some advantages over other types of common Li-ion cells for this purpose, and wanted to start a discussion on that, so here are some of my initial thoughts--
(In this discussion I refer to the other commonly used Li-ion rechargeable battery chemistries such as Lithium Nickel Manganese Cobalt, Lithium Cobalt Oxide, and Lithium Nickel Cobalt Aluminum Oxide as "other".)

The LiFePO₄ cell chemistry is used as a replacement for lead-acid batteries, since its voltage (for 6, 12, and 24V batteries), charging characteristics, and safety profile are similar to lead-acid, thus the charging rules, safety considerations, and limitations regarding the use of other Li-ion batteries don't necessarily apply.
Of course it only takes two LiFePO₄ cells to match the voltage of three lead-acid cells.

A LiFePO₄'s nominal cell voltage is 3.2V with a quite flat discharge profile and only slight change with temperature, so it can likely replace two NiMH or alkaline series cells, whereas the 3.6-3.7v of other Li-ion cells may be too high for that direct replacement.
The LiFePO₄'s voltage may also be preferred over the lower 2.4V nominal of two NiMH cells when replacing two 1.5V alkalines.

LiFePO₄'s can be charged similar to a lead-acid battery with a simple constant-current(limit), constant-voltage profile, and don't necessarily require cutoff of charging at the end, as long as you don't need to charge them above 80-90% of their rated capacity.
No specialized charging profile or IC is thus necessarily required unless you must charge them to 100% capacity.

LiFePO₄ is generally the safest of the Li-ion battery types and, even if abused, don't present the danger of a catastrophic fire that other Li-ion cells do.

LiFePO₄ cells can safely stay on a 3.4V float-charge, so can be used to directly power a device while also being charged, such as UPS applications, without specialized charge-control circuitry or requiring switching between main's power and battery.
A 3.4V/cell maximum charge/float voltage should charge and maintain the cell at 80-90% of its rated capacity.
This is similar to using a lead-acid battery for such applications, except an LiFePO₄ doesn't need temperature compensation of the float voltage as a lead-acid battery does (although that compensation may not always be done with typical lead-acid float charger designs).
Other Li-ion or NiMH cells generally can't operate reliably or safely in such a charge/float configuration.

The main disadvantage of LiFePO₄ 's it that they are larger/heavier than other Li-ions for a given energy rating, so may preclude their use if that is a significant consideration in the application.
Relative cost is also a consideration of course, but that, based upon similar Wh capacities, seem to be generally in the ballpark of NiMHs.

Further thoughts?
 
Last edited:

Ian0

Joined Aug 7, 2020
13,215
Single cell on 3.4V float charge should be OK. LIfe won't be stellar because the graphite electrodes are under most stress at high states of charge, unlike lead-acid which really likes being fully charged.
I wouldn't try two in series at 6.8V without cell balancing!
 

Thread Starter

crutschow

Joined Mar 14, 2008
38,667
Single cell on 3.4V float charge should be OK. LIfe won't be stellar because the graphite electrodes are under most stress at high states of charge, unlike lead-acid which really likes being fully charged.
According to Google AI, it's charging at the higher voltage (3.6-3.65V/cell) to achieve 100% charge that reduces the battery life.
I would expect that only charging to 3.4V (about 80-90% charge) would not significantly degrade its life span below its rated value.
I wouldn't try two in series at 6.8V without cell balancing!
For that you can buy LiFePO₄ 6V batteries, which should have the cells balanced.
 
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