{Help Needed}Baler Counter

Thread Starter

Matthew Enderle

Joined Jul 28, 2010
3
Ok thanks for reading this. I am planning to make a automated control system for a gehl baler. I have an articulating dc 12v motor on the baler, and that is controlled by a TL494 PWM IC. The operator has a switch to activate the motor, a latching dpdt on-off-on (i believe) switch that reverses the polarity for the motor labeled Forward and Reverse. I plan on attaching my schematic i made to the Reverse pole in the switch.


My PCB as of right now.

Now i need to get a counter for how many bales are made. I want to have two buttons that need to be pressed at the same time in order for it to reset back to zero. I would like it to use a magnetic switch to trigger the count. I have 2 555 timers in my box of stuff if those will work. This will be always connected to a line of 12v dc (tractor battery). it has to be three 7-segment displays to show 000-999. It would would be great to have the hundred's and ten's place on the counter not light up till the have at least a value of 1. But that's not necessary.

Summary:
Power: 12v DC OR 24v dc
Input: Reed Switch, Reset
Output: three 7-segment displays
Objective: Reed switch completes circuit> sends pulse to decoder> Displays current count on displays>>Reset to zero<<>>Begin again
 

KMoffett

Joined Dec 19, 2007
2,918
Your PCB looks like ExpressPCB. Just use their Schematic program. It's usually done the other way around...Schematic > PCB

Ken
 
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