Car alternator to DC motor

Thread Starter

Mchael1919

Joined Aug 10, 2016
1
I have an old car alternator , is it possible to convert it to DC motor which will have permanent magnets on the rotor , I have seen on the Internet so that it can work in the generator mode , can and in motor mode ?

The stator's coil acting in bad condition, all three wires are breaking with the coil , I soldered them , can it will be able to do correctly. I questioned a diode , coil and the place where the soldered, and it shows that OK. I'm all that disassembled and pulled out, and when connect stator to the battery , there is no magnetic force of attraction , put the rotor in, or other ferometal and no attractive, whether it is a bad sign , whether there should be a force of attraction, I still don't have magnets and ask from this reason?

BLDC is probably a better option , but for me, more complicated and more expensive, I also damaged the rotor's coil.

I am sorry for my bad english. Greetings
 

AlbertHall

Joined Jun 4, 2014
12,624
A DC motor has a commutator to connect the rotor coils differently as it rotates whereas an alternator has simple slip rings to connect to the rotor coil but offers no switching action. An alternator could use a permanent magnet rotor but car alternators use a coil to generate the magnetic field.

No, a car alternator cannot be used as a DC motor though its starter motor could be used as a dynamo.
 

MaxHeadRoom

Joined Jul 18, 2013
30,609
Ancient?? in the 2000's they still use series motors? they exhibit the most torque at low rpm.
@AlbertHall though its starter motor could be used as a dynamo.
You were not talking 'Dynamos' but Starters.
They were not self exiting, being series motors, the same current flows through both armature and field .
Max.
 

Mthokozisi

Joined Feb 14, 2017
12
Hello everyone. I understand that the forum is old, but having been working on a project on converting an alternator I thought I could just share a few ideas. Yes you can run an alternator as a motor only if you do the following: 1. Remove the rectifier, connect three wires to the three stator windings and power these through an Esc for RC vehicles/copters.
2. Connect two wires to the brushes( brushes should be disconnected from the regulator). Power the field(through the brushes) with say 6 volts to create a magnetic field.
3. Use a servo tester to send signals to the Esc and the alt/motor should run just fine.
 

strantor

Joined Oct 3, 2010
6,875
Hello everyone. I understand that the forum is old, but having been working on a project on converting an alternator I thought I could just share a few ideas. Yes you can run an alternator as a motor only if you do the following: 1. Remove the rectifier, connect three wires to the three stator windings and power these through an Esc for RC vehicles/copters.
2. Connect two wires to the brushes( brushes should be disconnected from the regulator). Power the field(through the brushes) with say 6 volts to create a magnetic field.
3. Use a servo tester to send signals to the Esc and the alt/motor should run just fine.
Yes it can be done as you describe but alternators have poor performance with regards to efficiency when used as a motor (actually when used as an alternator too). It is much better to use an actual BLDC motor.
 

MSFTF

Joined Aug 11, 2017
33
Hello everyone. I understand that the forum is old, but having been working on a project on converting an alternator I thought I could just share a few ideas. Yes you can run an alternator as a motor only if you do the following: 1. Remove the rectifier, connect three wires to the three stator windings and power these through an Esc for RC vehicles/copters.
2. Connect two wires to the brushes( brushes should be disconnected from the regulator). Power the field(through the brushes) with say 6 volts to create a magnetic field.
3. Use a servo tester to send signals to the Esc and the alt/motor should run just fine.
I would try putting as much current into the field winding as it can take.
 

Mthokozisi

Joined Feb 14, 2017
12
Thank you for your respones, I chose an alternator because they come cheap a junkyard.
I think I'd first try to put more current to the field windings to increase torque. I think if one uses a high amperage esc, they can get even more rpm, but they have to consider the windings' amperage. Thank you again. Would using a simple MOSFET circuitry achieve the desired current increament?
Thank you in advance.
I've been watching videos on YouTube from guys who've used this altmotor to power e-bikes and gocarts, so l belive this can be a powerful motor.
 

MSFTF

Joined Aug 11, 2017
33
Thank you for your respones, I chose an alternator because they come cheap a junkyard.
I think I'd first try to put more current to the field windings to increase torque. I think if one uses a high amperage esc, they can get even more rpm, but they have to consider the windings' amperage. Thank you again. Would using a simple MOSFET circuitry achieve the desired current increament?
Thank you in advance.
I've been watching videos on YouTube from guys who've used this altmotor to power e-bikes and gocarts, so l belive this can be a powerful motor.
I think using MOSFETs in a circuit to control the current to the field winding is a good idea.
 

Mthokozisi

Joined Feb 14, 2017
12
Thank you, again for your response. Now my challenge is to build one such circuit. I'd very much appreciate it if anyone can with such a circuit.
Thanks in advance.
 

MSFTF

Joined Aug 11, 2017
33
You're welcome. I would use a buck/boost circuit. Connect the field winding to +12v and then use buck/boost. Connecting the winding to + instead of - and then doing buck/boost let's you avoid needing level shifting for an Nch MOSFET, or needing to use a Pch MOSFET.
 

MaxHeadRoom

Joined Jul 18, 2013
30,609
I have used a simlple LM311 and power Mosfet for regulation when used as a generator, you should be able to achieve the same ran as a motor.
Max.
 

Mthokozisi

Joined Feb 14, 2017
12
Thank you again for your help. I'll try to find both a buck/boost circuit and a regulator circuit using LM311 and try both of them. Thank you so much for your valued time.
 

tcmtech

Joined Nov 4, 2013
2,867
There are a number of YouTube videos on the the conversion and it's not hard to do . Most are using off the shelf BLDC motor driver power control units (30 - 50+ amp) and a 1 - 2 amp DC feed to the rotor to make them work.

Power output for their size compared to a proper BLDC motor is not so hot, 1 - 2 HP continuous for a 15 - 20# motor, but the bigger issue is the overall rather dismal efficiency given that most cheaper non commercial automotive alternators are at best 60 - 70% efficient so as a motor apparently most have a fairly poor duty cycle at higher output and loads. :(

For intermittent high output bursts the better ones are actually not bad at all for what little investment is needed to make one! :cool:

Electric cart.

~4KW!

Starter motor cart way better though!
 
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Mthokozisi

Joined Feb 14, 2017
12
Thanks everyone. I think for my project an alternator can do. I need the alt/motor to run a convectional alternator to power a 2.5kw inverter through a battery to power a 0.75 kw/5A for water in an offgrid area . So I was thinking that an alternator converted to a motor should be able to move such a load. Bassbindevil would you please send a link to the Don Lacanster forum.
 

tcmtech

Joined Nov 4, 2013
2,867
Thanks everyone. I think for my project an alternator can do. I need the alt/motor to run a convectional alternator to power a 2.5kw inverter through a battery to power a 0.75 kw/5A for water in an offgrid area . So I was thinking that an alternator converted to a motor should be able to move such a load. Bassbindevil would you please send a link to the Don Lacanster forum.
Why can't the inverter run directly off the batteries? :confused:
 
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