The key on the shipping is to avoid small orders, when possible (not always possible). If I have a part that I need and am ordering from Digi-Key or the like, I try not to order just that part (unless it's sufficiently expensive that the shipping is a minor nuisance). I will spend some time looking to see what else I need (or, yes, want), trying to identify, as much as foreseeable, parts that I am likely to be ordering from them in the next few months anyway. This is how I've ended up with many of the component kits I've got -- they were order fleshers. It's also how I've justified getting things that I've wanted to play with but couldn't justify going out of my way to get by themselves. Lab supplies, like standoffs and grabber leads also make good order fleshers. It doesn't take much to really soften the blow (at least emotionally). A $4.29 order gets hit with 163% in shipping surcharge, while a $10 order "only" incurs a 70% hit and a $50 order is only getting a 14% hit, which is a lot more palatable. Another way to look at it is that, yeah, the thing I'm making the order for is getting hammered, but, hey, I get free shipping on everything else I get at the same time.i'm not going to sit and test a complete kit of resistors or capacitors no, the only failure i have had was an op amp that drew 30mA by itself and ran very warm, i just pulled it out of the circuit and junked it. Since i breadboard all (or most) of my circuits it's easy to swap out a bad part which i almost never get. I recently received an order of resistors from digikey and was very impressed, i just hate to pay $6.99 shipping when my order was $4.29, the 4 day shipping doesn't bother me though, it depends whether i am in a rush for my components. In answer to your question though, no....i never test components prior to inserting into a circuit.
Having said that, I'm very consciously trying to NOT buy stuff I don't actually need, so I'm much more likely just to bite the bullet and take the shipping hit (which, really, isn't that bad when you think about it -- $7 for someone to pull the items from stock, assemble the order, package it (and pay for the packaging materials) and then pay USPS to actually ship it (though they've got bulk agreements with the various shippers, to be sure). Then the shipper has to handle it through their processing chain and eventually deliver to your door or mailbox. Pretty amazing what the economies of scale can do! Anyway, today I will still try to flesh out orders to soften the blow, but only with things that I can truly say that I need and would almost certainly be buying at some point relatively soon anyway. This is where their web presence works to my advantage -- it's a lot easier for me to search for just what I need and get it onto an order. Their old print catalogs were extremely dangerous things in my hands (dangerous to my back balance) because they were like the Sears Christmas Catalog when I was a young child -- the stuff that dreams were made of!




