I am a Navy veteran and one of the things that really bugged me about the Navy's preventative maintenance program was how utterly pointless I perceived most of it to be. Everything has a procedure - written by who knows - but seemingly by someone who lacked common sense. It all just seemed like busy work to me and I chocked it up to "the navy just has too many people with too much time on their hands so they invented PMs to give people a purpose." On the one occasion I brought this up to my superior I was told that I wasn't paid to think and that somebody alot smarter than me had written these and I was to follow them to the "T" or risk punishment.
one example - vacuuming out sealed enclosures. These enclosures are milspec, designed to be submerged in salt water indefinitely without leaking (sealed with an indestructible gasket and sealed screw fasteners every 2 inches) , yet you have to go in monthly and vacuum it. I was on the boat for 3 years doing this monthly PM which works out to 36 times and I never encountered a speck of dust. It was my opinion that I was causing more harm than good - constantly working the screws back forth causing them to wear out faster.
Now I work maintenance in a manufacturing facility and it's the same story. I can't count how many times I've been pulled off what I consider to be a more important task to go do some mundane PM full of wordage like "Check motor", "Check motor brushes", "check belt, replace if worn", "check brake pressure".
IMO, it would be less stressful, more cost effective, and more efficient to just fix things as they break or wear out - that is, Unless you have a machine producing an expensive product that would become damaged, or a production line that would become seriously askew by one component failing. On a simple machine that is not part of another process, I see no reason whatsoever to waste time checking motor brushes quarterly when the stupid things last like 15 years. If the motor brushes were bad, you would know it, because you would have been called out there for the motor acting up. If the belt was bad, you would know it, because you would have been called out for a shaft not spinning.
Consider in a plant with 100+ machines that all have monthlies & quarterlies, how much down time you cause for preventative maintenance & how much down time you could avoid by triaging unneeded preventative maintenance. I think you should just order spares of wear parts and replace them as they fail.
another point - replacing wear items before they have failed - consider over the life of the machine how much money you waste by replacing brushes/belts/bearings/seals/hoses/gears/clutches/brakes/sometimes motor, etc. before they have absolutely failed. You are not getting the most out of your parts.
I have heard that in some plants they take it a step further and quarterly/ yearly they megger all their motors and keep the insulation resistance values recorded over time. There is a downward trend in the resistance and once they reach a certain point, they replace the motor - ludicrous in my book.
So, what's your opinion? Am I way off base? please let me know so I can feel like it's not all pointless toil.
one example - vacuuming out sealed enclosures. These enclosures are milspec, designed to be submerged in salt water indefinitely without leaking (sealed with an indestructible gasket and sealed screw fasteners every 2 inches) , yet you have to go in monthly and vacuum it. I was on the boat for 3 years doing this monthly PM which works out to 36 times and I never encountered a speck of dust. It was my opinion that I was causing more harm than good - constantly working the screws back forth causing them to wear out faster.
Now I work maintenance in a manufacturing facility and it's the same story. I can't count how many times I've been pulled off what I consider to be a more important task to go do some mundane PM full of wordage like "Check motor", "Check motor brushes", "check belt, replace if worn", "check brake pressure".
IMO, it would be less stressful, more cost effective, and more efficient to just fix things as they break or wear out - that is, Unless you have a machine producing an expensive product that would become damaged, or a production line that would become seriously askew by one component failing. On a simple machine that is not part of another process, I see no reason whatsoever to waste time checking motor brushes quarterly when the stupid things last like 15 years. If the motor brushes were bad, you would know it, because you would have been called out there for the motor acting up. If the belt was bad, you would know it, because you would have been called out for a shaft not spinning.
Consider in a plant with 100+ machines that all have monthlies & quarterlies, how much down time you cause for preventative maintenance & how much down time you could avoid by triaging unneeded preventative maintenance. I think you should just order spares of wear parts and replace them as they fail.
another point - replacing wear items before they have failed - consider over the life of the machine how much money you waste by replacing brushes/belts/bearings/seals/hoses/gears/clutches/brakes/sometimes motor, etc. before they have absolutely failed. You are not getting the most out of your parts.
I have heard that in some plants they take it a step further and quarterly/ yearly they megger all their motors and keep the insulation resistance values recorded over time. There is a downward trend in the resistance and once they reach a certain point, they replace the motor - ludicrous in my book.
So, what's your opinion? Am I way off base? please let me know so I can feel like it's not all pointless toil.