Level sensor for dust particles

Discussion in 'The Projects Forum' started by nacoolp, Feb 20, 2013.

  1. nacoolp

    Thread Starter New Member

    Jan 2, 2013
    Hello everyone,

    I am in requirement of a level sensor that can detect the level of dust in a tank. I tried on float level and capacitive sensors but they are less effective on dirt granules. So please suggest me a suitable sensor.

    Thanks in Advance
  2. DickCappels


    Aug 21, 2008
    A tank of water? Air? More detail please. Any particular kind of dust?, etc.
  3. nacoolp

    Thread Starter New Member

    Jan 2, 2013
    It will be having dust particles, majorly cement dust....
  4. GopherT

    AAC Fanatic!

    Nov 23, 2012
    Generally, particulates in air or liquids (dust and smoke) can be measured by placing an IR emitter (LED) at a right angle to an IR phototransistor. The transistor lets more curren through when particles are present and cause the IR light to get reflected into the phototransistor.

    Google a phototransistor circuit. You can add a comparitor to set a threshold on/off output (ok vs too high). or use an op amp or transistor to get an analog reading. In the analog case, you are mesuring reflected surface area, not number of particles. This sensor cannot differentiate between many small particles or a smaller number of large particles if total surface area is similar. Particle shape will influence it too.

    You may have to clean the parts regularly since dust can settle and skew results.
    nacoolp likes this.
  5. wayneh


    Sep 9, 2010
    That's a turbidity meter, which will work. I suppose a particle that is highly absorbent, and doesn't reflect the IR beam, could fool it. Another approach would be a straight beam, like a spectrophotometer or a garage door safety sensor. You would measure the intensity of the received beam. In the lab, you would usually use a dual beam with one not obstructed, to take out any variations in the light intensity and such.

    Designing instrumentation for industrial use is not a trivial exercise. I encourage you to research the existing commercial devices before you try to make your own. I can imagine there are safety issues involved, and these must take priority.
    nacoolp likes this.
  6. KMoffett

    AAC Fanatic!

    Dec 19, 2007
    Google: dry powder bulk level sensor

    Are you looking for a continuous measurement of level, or just full and empty levels?