Current limiting resistor for battery charger?

Thread Starter

imbaine13

Joined Oct 6, 2013
67
Hello guys,

I'm really confused as to what value of a resister to use to control charging current into a charging battery. :confused:
Here are some details, Battery is a 6V 4.5AH, the charger (wall adapter) unloaded voltage is 10v but it says 9.5v in the casing, and the loaded output current is 1.5A. There is circuitry meant to stop the battery charging when the voltage reaches 7.25 volts.

The whole thing is designed this way, power from the adapter goes through the charge regulator before getting to the battery, with a mosfet switch. The biggest problem is that I need to limit the current right down to 0.4 amps. I've seen several articles on the internet that say: R=(9.5v-6v)/0.4A, which would give an 8.75Ω resistor, or roughly a 10Ω one. This would mean I get 0.4 amps only when the battery voltage is 6 volts (BATTERY DEAD!) and about 0.225A as the battery gets full!!!:eek:
Would someone please verify if this is accurate?

Appreciate your time.

Have a nice day.
 

bountyhunter

Joined Sep 7, 2009
2,512
Battery is a 6V 4.5AH
Lead acid battery?


The whole thing is designed this way, power from the adapter goes through the charge regulator before getting to the battery, with a mosfet switch. The biggest problem is that I need to limit the current right down to 0.4 amps. I've seen several articles on the internet that say: R=(9.5v-6v)/0.4A, which would give an 8.75Ω resistor, or roughly a 10Ω one. This would mean I get 0.4 amps only when the battery voltage is 6 volts (BATTERY DEAD!) and about 0.225A as the battery gets full!!!:eek:
Yes, that's why using a voltage source and a resistor is such a crummy way to build a battery charger.
 

Thread Starter

imbaine13

Joined Oct 6, 2013
67
Lead acid battery?




Yes, that's why using a voltage source and a resistor is such a crummy way to build a battery charger.
I made the charge controller myself, and I was considering using a lower power source to charge the battery, but it did not perform to my expectations, so I have decided to use an alternative. The circuit for the charge controller has no current limiting resistor because the power source I was planning on using was putting out exactly 0.4A. Now that I have substituted the power source for a much more powerful one, I need the resistor because the charge controller is already soldered, and I can't make modifications to it. I thought I would just link the resitor between the power adpter (power source) and the charge controller. The illustations are below.

Illustration.JPG

New one.JPG
 

wayneh

Joined Sep 9, 2010
16,400
A low tech solution is a lightbulb in series, instead of a fixed resistor. The lightbulb will have a higher resistance when it's hot (higher current, when the battery is dead) and a lower resistance when it's cool (low current, battery approaching full charge).
 

MikeML

Joined Oct 2, 2009
5,444
Even better is a low-wattage 120V light bulb in-series with the transformer primary. You can experiment with different lamp wattages until you find one that limits the max charging current to your liking. The resistance change that happens with the lamp's self-heating filament makes it almost a current-source.
 
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