AC Voltage Controller

Thread Starter

ammar shamsi

Joined Jun 6, 2010
8
I want to built an AC voltage Controller in which voltage can be adjusted from
0 volts to 230V very smoothly. which has to feed a step down high current transformer which will feed an heating element.
I want to control the AC O/P by a microcontroller in atleast 100 steps.

please help me out.
 

be80be

Joined Jul 5, 2008
2,072
You can use a TRIAC and at zero crossing phase shift it by firing the triac.

Google Pic microcontroller AC voltage controller
 

strantor

Joined Oct 3, 2010
6,798
phase angle firing triac or SCR. or you could even use bang-bang type control with a relay if your heater has enough thermal mass.
 

bertus

Joined Apr 5, 2008
22,278
Hello,

PWM can only be used for DC voltages.
With AC they are using phase control circuits.
When using a slow reacting heating element, bursts of AC voltages can control the power using the zero cross circuits.

Bertus
 

strantor

Joined Oct 3, 2010
6,798
you could use PWM for AC. I'm not sure if PWM would be the proper term to describe it, but this is the bang-bang type of control I was talking about. If the period was say 6 seconds, or .17Hz, then you could control how many of those 6 seconds the control would stay on. 5.5 out of 6 seconds = 92% duty cycle. 1.5 sec out of 6 seconds = 25% duty cycle. This isn't an ideal solution, and should only be used if for some reason you are forced to use mechanical contactors or relays.
 

Tahmid

Joined Jul 2, 2008
343
How is the PWM technique is used to control AC

To control AC, you can use a triac and one of 2 control methods - phase angle control or pulse skipping modulation.

Take a look at Microchip AN958. ww1.microchip.com/downloads/en/AppNotes/00958A.pdfhttp://[URL="http://ww1.<b>microchip</b>.com/downloads/en/AppNotes/00958A.pdf"


Also, take a look at this thread: http://www.edaboard.com/thread181497.html

It should help clear some doubts about phase angle control.

Hope this helps.
Tahmid.
 

ErnieM

Joined Apr 24, 2011
8,377
How is the PWM technique is used to control AC
Sure you can use the PWM technique to control AC as long as you keep the pulse width a hugely large multiple of the line frequency.

I use a pulse width technique to control the lighting in my house. When it gets dark, I turn the lights on (enable or pulse high), and when I go to bed I turn them off (disable or pulse low).

You can get a better control by using a control sensor with some hysteresis, which is how the thermostat works in my house. If I set the temperature for say 72°F the hot water circulation pump gets turned on when the temp goes below 72, and turns off when then temp gets to something above 72, say 74 or such. The AC control element is a relay (I can hear it click on and off).
 

Markd77

Joined Sep 7, 2009
2,806
I want to built an AC voltage Controller in which voltage can be adjusted from
0 volts to 230V very smoothly. which has to feed a step down high current transformer which will feed an heating element.
I want to control the AC O/P by a microcontroller in atleast 100 steps.

please help me out.
What voltage and power does the heating element need?
You mention a transformer, a more conventional way to do it (for a low voltage heating element) would be to step down the voltage with the transformer, rectify it to DC and then use PWM on that to control the heater.
The advantage is that the control part is at a lower voltage, which is safer and because it's DC you don't need to worry about zero crossings and can use MOSFETS instead of SCRs or relays.
 

Tahmid

Joined Jul 2, 2008
343
Or, another way could be to rectify the mains to high voltage DC and use that for the heating element. Use PWM and a high voltage MOSFET. This avoids zero-crossing and phase angle control or pulse skipping and instead relies on the easier-to-implement PWM.

Hope this helps.
Tahmid.
 
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