Transformers Shorting Out

Thread Starter

Bart Fey HVAC LLC

Joined Mar 12, 2015
5
I have an old Janitrol furnace that used the old gas valve which opened at approximately 22 Volts. I am up-dating the furnace with a new 24 volt gas valve. My problem is that when I hook up a standard 120 volt to 24 volt step down transformer the transformer is popping, smoking, and shorting out after 120 volts are applied to the primary. This process takes several minutes. I have tried the standard 40 VA transformers. Any suggestions?
 

koibhi

Joined Mar 12, 2015
1
dear check out the transformer name plate..... rated values will be written there. for rated current.. n coil resistance.... and rated frequency...
And..also check out the output connections also....
 

Reloadron

Joined Jan 15, 2015
7,523
Starting with a new transformer I would connect it to the 120 VAC supply, leave the secondary open and check the secondary output voltage, just letting the transformer sit there. Then I would connect the secondary to the system and monitor the under load voltage, I assume you have a meter. The secondary voltage should not drop other than maybe a volt or two. If the secondary voltage drops way down close to zero volts either the gas solenoid is shorted or something to the gas solenoid is shorted. Finally I assume 120 VAC 60 Hz mains power and a transformer rated for the same.

Oh wait a min, I just saw where you were updating the gas valve. My slowness this early. Make sure you are not operating a AC coil gas valve solenoid with DC. Then too transformer secondary is AC and solenoid should be AC.

Ron
 
Last edited:

MaxHeadRoom

Joined Jul 18, 2013
28,699
Oh wait a min, I just saw where you were updating the gas valve. My slowness this early. Make sure you are not operating a DC coil gas valve solenoid with AC.
Ron
The DC version would be much higher in resistance so I would not expect any where the same load for a DC coil?.
Max.
 

Thread Starter

Bart Fey HVAC LLC

Joined Mar 12, 2015
5
How do the current ratings (or coil resistances) of the two valves compare? Is the new valve AC or DC?
I have not even tried hooking the new gas valve into the 24 volt transformer circuit. I can NOT get the transformer operational because it blows out..shorts out after a few minutes
 

Thread Starter

Bart Fey HVAC LLC

Joined Mar 12, 2015
5
dear check out the transformer name plate..... rated values will be written there. for rated current.. n coil resistance.... and rated frequency...
And..also check out the output connections also....
If I am blowing out the primary of a 120 volt circuit could it be surging more than 120 volts to the primary?..And why does it take several minutes for the transformer to blow?..I have not tried hooking the new AC gas valve up..because I can not keep the transformers from blowing.
 

Thread Starter

Bart Fey HVAC LLC

Joined Mar 12, 2015
5
dear check out the transformer name plate..... rated values will be written there. for rated current.. n coil resistance.... and rated frequency...
And..also check out the output connections also....
I just need a 40 VA ..120 Volt stepped down to 24 volts secondary..I have shorted TWO NEW ONES OUT..w/o even hooking up the secondary..to the new AC gas valve..
 

Reloadron

Joined Jan 15, 2015
7,523
If I am blowing out the primary of a 120 volt circuit could it be surging more than 120 volts to the primary?..And why does it take several minutes for the transformer to blow?..I have not tried hooking the new AC gas valve up..because I can not keep the transformers from blowing.
No way you are applying 120 VAC to the transformer secondary is there? Meaning primary and secondary backwards.

Ron
 

Kermit2

Joined Feb 5, 2010
4,162
measure the AC you are connecting to. if secondary is open, I can only see over voltage causing this. be sure it is 120 and not 240.
 

alfacliff

Joined Dec 13, 2013
2,458
most of the transformers sold for hvac use have two black wires and two screw terminals. the screw terminals are the 24 volts and the black wires are 120.
 
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