Toyota Tail Lamp Failure Sensor Module Modification to Work With LED Taillights

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DrTom

Joined Mar 21, 2013
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Hi guys. First, thank you for allowing me to post my question on this forums. I appreciate any help you guys can give me.

Let me start by saying that I have limited knowledge of circuits and electronics. I work as a physician, and as such I only have undergraduate level general physics as my electronics background, so this is probably a very basic question.

I converted a MKIV 1995 Toyota Supra's taillights from the standard halogen to a series of LEDs. The Supra has a taillamp failure sensor which illuminates a dash light telling you the taillights are out. As you might have figured out, it doesn't like the LEDs. I was hoping for some help to modify it to work correctly with the LEDs.

Here's some information I found from another website

Each burn out resistor denotes a channel. As 3p said each channel is a comparator circuit with one side connected to a reference voltage and the other connected through the burn out resistor. The output of each channel is connected to an OR gate. The output of the OR gate drives a transistor that controls the warning light. Pretty simple.

Each channel has a delay circuit of .5 seconds. The stop light channel has a latching circuit to keep the warning light on after the brake pedal is released. Don't hold me to it but I seem to recall a failure of the LED CHMSL on cars that have it will not be detected. I could be wrong though.

The Surpa has a 2 channel light failure module, one for the stop lights and one for the tail lights
Here are the circuit diagrams from the service manual:
For taillights (on when headlights are on)

For Stoplights (brake lights)

and some pictures of the device itself:



Clearly someone has swapped out the resistors. Originally the car used 1156 bulbs which are 19watt and have a resistance of 2.2ohms each, and half of the tail circuit (2 1156 bulbs running in parallel) has 1.3ohms resistance (as measured by the harness I have). It originally used a 2700k resistor in the circuit and a 6200k resistor in the other circuit for the brake lights.

Thanks again for your help. You may have to dumb-down your answers a little for me. If anyone has any medical questions, weird bloodwork, or rashs/bumps you want someone to look at, I'm your man! That stuff is easy, electronics just seems to elude me.
 
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