split battery charger relay

MikeML

Joined Oct 2, 2009
5,444
Probably not. The starting current for a big V8 is up to 1000A. For a small engine, 200A might be enough, except that the battery charging relay doesn't have the strong spring which pulls the contacts apart when you quit cranking.

I would get and use a real starter relay. Looks like this
 

MaxHeadRoom

Joined Jul 18, 2013
28,700
That looks like a standard aftermarket auto starter switch, my V8 in the winter, -20°c, takes just over 100 amps.
Also is this in a standard auto application or some other useage?
BTW, a starter motor is a Series wound motor so it operates in a runaway condition off load.
Max.
 

wayneh

Joined Sep 9, 2010
17,498
It's worth noting that the way this is normally done is by using a starter solenoid. The relay can power the solenoid coil, which in turn switches the large starter current.
 

Thread Starter

kutalinelucas

Joined Nov 20, 2007
98
The motor is under hardly any load, so the 200a max isn't an issue.

The output shaft of the motor is directly connected to a modified straight-6 cam shaft mounted on two pillow-blocks. When the shaft turns, the protruding cams 'knock' against an aluminium casting block to vibrate a viscous epoxy resin - which spreads the mixture ready for curing

Basically I'm trying to find out the switching power required to make this link...or another method which would allow me to cut power to the motor

Thanks
 

MaxHeadRoom

Joined Jul 18, 2013
28,700
Re runaway.
In order to have accurate control, it might be better to convert to a shunt connected motor, if possible?
Or have some way of adjusting the voltage to the motor in the application you intend?
I would think that the anticipated current will be alot less that 200amp in this application?
You could always power it direct and see what the current/rpm actually is.
Max.
 

Thread Starter

kutalinelucas

Joined Nov 20, 2007
98
I realise that the motor output will be unpredictable given that it is under no load, so I was hoping to control the speed by putting a pwm across a relay switch. The amount of vibration would have to be variable as I am experimenting with different materials, which will require different levels of vibration.

The pmw thingy is no problem, I just need a switch to apply it to
 

MaxHeadRoom

Joined Jul 18, 2013
28,700
Do you really anticipate needing that large (HP) of a motor for what you are doing?
Seems a bit of overkill? Unless there is a load I am missing?
Max.
 

Thread Starter

kutalinelucas

Joined Nov 20, 2007
98
bit tricky to explain but there will be a load...as each rotating cam strikes the mould it will also need to push the cam axle away somewhat to complete its rotation
 
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