Hi guys,
I'm new here. It seems to have lots of resourcefull people here and that's what I need.
I designed and fabricated a small assembly. It's basically an electrical linear actuator. I have an electro magnet that when powered moves a small iron core that pushes an alumnium plunger... When I remove the power, I have a spring recoil that bring the plunger and iron core to home.
I bought a magnet wire by the foot in some local electro store that is I guess 36 gauge as I measured it to be 0.008" diameter.
So here is the deal, my coil wound on small brass cylinder about 0.200" OD. Inside that brass cylinder is the iron core that moves when activating the power.
My power source is 14V DC (fixed cannot be changed) and I have as much amp needed (basically working on a car battery with alternator system), the resistance of the coil I've been able to do is 7.2 OHMS. I'm limited by the dimention the coil can takes as I'm limited in space. Therefore, I should be able to modify my assembly a little bit to gain space for coiling if required. Maybe double it to go up to 14 OHMS. (more wire more resistance right?)
My thing works and do what it have to do but I'm on the low side with the magnet force. To make something real good, I would need more power. I have to use my lowest force recoil spring that is not what is the best.
Therefore the main problem of my set-up is the huge amount of heat created by the coil. I have no choice to make it able to handle a 100% duty. It becomes hot afer only few seconds. I extend the time with the power to about one minute to see if it would have stabilised to somehow tolerable heat. But after one minute with the power on everything goes smoking out and I'm not able to hold it in my hand... If fact touching it will burn skin instantly.
Now I need help because I make my thing machined and they cost me quite a lot and cannot afford to go trough many batches of prototypes. I would like to try the next batch to be the final one so I need you guys.
Here are my questions:
1- Do the design with a coil winded over the non ferrous brass with small iron moving core will produce heat more than the same coil winded on iron with moving iron core.
2- If I want to reduce dramatically the heat it produces AND increse the force of the magnet by the same manoeuvre, on what should I work if my design (question 1) is OK. My voltage is FIXED at 14V. Should I change wire diameter? But I'm also limited in space. Increase or decrease the number of loops?
Thanks a lot for you help!
I'm new here. It seems to have lots of resourcefull people here and that's what I need.
I designed and fabricated a small assembly. It's basically an electrical linear actuator. I have an electro magnet that when powered moves a small iron core that pushes an alumnium plunger... When I remove the power, I have a spring recoil that bring the plunger and iron core to home.
I bought a magnet wire by the foot in some local electro store that is I guess 36 gauge as I measured it to be 0.008" diameter.
So here is the deal, my coil wound on small brass cylinder about 0.200" OD. Inside that brass cylinder is the iron core that moves when activating the power.
My power source is 14V DC (fixed cannot be changed) and I have as much amp needed (basically working on a car battery with alternator system), the resistance of the coil I've been able to do is 7.2 OHMS. I'm limited by the dimention the coil can takes as I'm limited in space. Therefore, I should be able to modify my assembly a little bit to gain space for coiling if required. Maybe double it to go up to 14 OHMS. (more wire more resistance right?)
My thing works and do what it have to do but I'm on the low side with the magnet force. To make something real good, I would need more power. I have to use my lowest force recoil spring that is not what is the best.
Therefore the main problem of my set-up is the huge amount of heat created by the coil. I have no choice to make it able to handle a 100% duty. It becomes hot afer only few seconds. I extend the time with the power to about one minute to see if it would have stabilised to somehow tolerable heat. But after one minute with the power on everything goes smoking out and I'm not able to hold it in my hand... If fact touching it will burn skin instantly.
Now I need help because I make my thing machined and they cost me quite a lot and cannot afford to go trough many batches of prototypes. I would like to try the next batch to be the final one so I need you guys.
Here are my questions:
1- Do the design with a coil winded over the non ferrous brass with small iron moving core will produce heat more than the same coil winded on iron with moving iron core.
2- If I want to reduce dramatically the heat it produces AND increse the force of the magnet by the same manoeuvre, on what should I work if my design (question 1) is OK. My voltage is FIXED at 14V. Should I change wire diameter? But I'm also limited in space. Increase or decrease the number of loops?
Thanks a lot for you help!