power transformer issu

Thread Starter

jeka616

Joined Jan 14, 2009
131
Good day colleagues

I have built a MIG welder. The power transformer is 10smx10sm inner core size. The primary is 220/380v selectable. Secondary has several outputs, from 16v up to 30v. The primary winding is 1.5mmx3mm copper wire. Secondary is 2mmx10mm copper wire.

The issue is, the voltage is there, but when I try to weld, it drops significantly and there is no current. Basically the transformer does not have power. I was warned that it requires special construction, i.e. placement of metal sheets in proper order, to have fully covered magnetic field, otherwise it will not work. I think I've built it wrong.

Can someone advice me some tips on constructing high power transformers?

Appreciate.
 

MaxHeadRoom

Joined Jul 18, 2013
28,702
Unlike SMAW (stick) welding, TIG and MIG require a steady voltage, your coupling between pri and sec is probably the reason for the voltage collapse, many have used a old Microwave oven transformer for MIG.
Max.
 
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