Plumbing Project Gone Awry

Thread Starter

Brownout

Joined Jan 10, 2012
2,390
Yesterday, I started an effort to clear a blockage from my 60 year old cast iron drainage pipes. Before it was over, the rusty, old pipes were cracked and leaking. So today I am replacing the old iron P-traps with PVC. First order of business is cutting the old pipe. All I have is a sazall and some diamond blades (at Home Depot). I don't have access to a snap cutter. I've never tried this before and not sure what I'm in for. Well, wish me luck.
 

spinnaker

Joined Oct 29, 2009
7,830
I love the sawzall. Best invention ever in tools. It is probably of my least use tools but when I need it I am really glad I had it.

I needed to replace a cracked closet flange. I used the sawzall for that job. While not as near as wide as a drain and it was PVC I was able to do a decent job.

If you can't get in there with even a saezall, you have access to Home Depot. They rent pretty much every tool going.
 

Thread Starter

Brownout

Joined Jan 10, 2012
2,390
Been reading up on how to cut the cast iron. Seems like a special tool was needed in the past, but new diamond blades make the sazall the tool of choice, especially conisdering the tight quarters I'm working in. I'll let ya'll know how it went at the end of the day.
 

inwo

Joined Nov 7, 2013
2,419
Any old bi-metal blade will cut it.

A cutoff wheel in an angle grinder works where there is no fire hazard.

And a bfh is always an option.:D Cut part way and hammer blow.

When I first moved in my old house I installed iron. Hot lead and oakum! sp.?
Used the chain type cutter referred to in first post.
Who invented that anyway?:eek: Tight enough and it snaps clean. The world would still be waiting on me!

Had to dig a basmt by hand. Missed PVC by about two years.:(

Good luck it's a hard messy job.
 

inwo

Joined Nov 7, 2013
2,419
Just be glad it's not threaded pipe. Soon all the real plumbers will be gone.

2" threaded pipe required planning and lots of muscle. Think of getting 20 fittings down the line from a union and having a leak.:eek:

Back in the day I offered a well guy my 3' pipe wrench to save him a trip to the truck.
He said "I'm not fixing my watch!" and got his 5' wrench.:D
 

PackratKing

Joined Jul 13, 2008
847
I have the [ almost ] same issue with a building, circa 1925... My only option is to rip out the entire original cast pipe, and replace wholesale with pvc..

I think this house was originally plumbed and afterthought wired, by a troop of Orangutans...
 

THE_RB

Joined Feb 11, 2008
5,438
...
A cutoff wheel in an angle grinder works where there is no fire hazard.
...
Seconded!

Those new cutoff wheels (the thin fibrglass type) in a 4" or 5" angle grinder will go through iron or steel like it's butter.

Apart from the noise and spark shower it will be fast and minimum effort on your part.
 

Thread Starter

Brownout

Joined Jan 10, 2012
2,390
Well, I can't say it was fast or easy, but the blade did what it claimed. I got the 'beast' out and replaced it with new, modern PVC pipe. Problem is, I think while trying to clear the blockage, I pushed it further into the pipe, past all the new stuff. I worked on it a bit this evening, but still draining slow. Tomorrow, I think I'm cutting out the rest of the pipe and either replacing it, or just making sure it's clear all the way to the main drain, which is apparently draining fine.
 

killivolt

Joined Jan 10, 2010
835
Well, I can't say it was fast or easy, but the blade did what it claimed. I got the 'beast' out and replaced it with new, modern PVC pipe. Problem is, I think while trying to clear the blockage, I pushed it further into the pipe, past all the new stuff. I worked on it a bit this evening, but still draining slow. Tomorrow, I think I'm cutting out the rest of the pipe and either replacing it, or just making sure it's clear all the way to the main drain, which is apparently draining fine.
I had mine snap cut, it needed to be cleaned and flushed. I wanted to install a new inlet for the washer install upstairs. Some of the broken pipe went in; but after the cleaning by a professional I've had no trouble since.

It all depends on the pipe and what happens to make it's way inside.

I've had some trouble managing apartments, roots finding their way into and clogging the pipes. It was a by annual cost to clear them. I've also had to go to the expense of having a camera shoot down to see what was in there.
 

#12

Joined Nov 30, 2010
18,224
When my 4 inch sewer pipe developed a hole, I replaced the whole run with schedule 40 PVC. That was 30 years ago. No problems since. One and done.

I can only conclude that if it doesn't leak even a little bit, the roots will not pry the leaks open and grow inside the pipe.
 

Thread Starter

Brownout

Joined Jan 10, 2012
2,390
I am impressed with the blade (9" diablo diamond cast iron blade) I made two cuts in 4" cast iron, two in 2" cast iron and 1 in 1 1/2" galvanized with no degradation in performance, despite three times having the blade get bent into grotesque figures and hand straightening it.
 

GopherT

Joined Nov 23, 2012
8,009
The diamond is sintered into an iron/nickel powder matrix. The metal wears away and exposes fresh diamond. They don't really get dull, they wear out.
 

Thread Starter

Brownout

Joined Jan 10, 2012
2,390
When my 4 inch sewer pipe developed a hole, I replaced the whole run with schedule 40 PVC. That was 30 years ago. No problems since. One and done.
I resurrected this old thread because I'm starting to have problems again. I'm considering cutting out the rest of the iron pipe and replacing it with PVC. Problem is, and why I didn't do this before, is the last 15-20 feet of pipe goes under my foundation and concrete front porch.
 

GopherT

Joined Nov 23, 2012
8,009
I resurrected this old thread because I'm starting to have problems again. I'm considering cutting out the rest of the iron pipe and replacing it with PVC. Problem is, and why I didn't do this before, is the last 15-20 feet of pipe goes under my foundation and concrete front porch.
Call a local supplier/installer of cure-in-place pipe liner. They can rehab pipe all the way to the street or your septic tank.

http://www.craftsmanpipelining.com/cip-pipe-lining/
 

#12

Joined Nov 30, 2010
18,224
the last 15-20 feet of pipe goes under my foundation and concrete front porch.
My neighborhood has/had, "Orangeburg". Tar-paper rolled into a tube. Guaranteed to fail. Some scheming idiots poured room additions over the Orangeburg and no real plumber will touch it. For that, the pipe liner (post #15) is the way to go. Amazing stuff. I saw it on This Old House TV show.
Expensive? Compare it to the price of digging up your yard at $20 per foot.

Bottom line: If no nutrition leaks out of the pipe, no plants will seek it.
 

GopherT

Joined Nov 23, 2012
8,009
It's $125/ft. For a 20' run, that's $2,500. wowzer!

I'm gonna need a deal.
I just worked with a company who was developing a DIY version. It is more in the idea phase and, based on the quality of people there, it will never launch. On the other hand, we worked with a big company doing city sewers (48") and up to 1000' runs. Now that is expensive stuff and heavy equipment to get it done. Quick and easy while minimizing traffic disruptions but not as much savings as one would expect.
 
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