Driver Circuit for 5,000 LEDs

AnalogKid

Joined Aug 1, 2013
11,044
While Bill's circuits with one transistor per 3 LEDs might be a bit much, I don't think anyone is suggesting a single transistor for the whole 5K array.

3 LEDs plus a small ballast resistor = 1 string. 20 strings = 100 mA, or 1.1 W dissipated in the combination of 20 resistors plus 1 transistor. 84 groups = 5K LEDs. If you have known good airflow, you probably can combine more strings per transistor.

ak
 

takao21203

Joined Apr 28, 2012
3,702
I made a 768 LEDs matrix and I use a 12V 1A wall adapter + one LM2596 Module, the chip gets a little warm, but besides that nothing heats up and no resistors at all, just PICs and digital MOSFETs.

OK only 1/6 is on at any time, but it is not a panel for illumination.

For this purpose voltage should be high, 60 volts or so. And you rather should use power LEDs not small discrete LEDs.

So you would need a 12V 8 Amps supply.

I doubt this project is for real until I see these 5000 LEDs or just 1000.
 

Thread Starter

Benzodiazepine

Joined Aug 17, 2014
17
To use a BJT (bipolar junction transistor) as a saturated switch requires 1/10th of the desired collector current flowing through the base; so if you had 10A continuous collector current, you'd need 1A continuous base current.

With MOSFETs, you simply need to charge and discharge the gate(s); once charged or discharged there is no current required to maintain the state.

There are MOSFETs available that have very low gate charge such as an http://www.irf.com/product-info/datasheets/data/irlr7821.pdf IRLR/IRLU7821; 12.5m Ohm max when drain current = 12A and Vgs = 4.5v; Qg=10nC (gate charge). That is a VERY small gate charge! Now, the peak gate charge/discharge current may be high, but that's for a small fraction of a second, and the average is considerably lower than would be required to saturate BJT's.
I was thinking of an emitter follower. The voltage at the emitter follows the base minus 0.6V drop.
 

Sensacell

Joined Jun 19, 2012
3,448
When driving LOTS of LEDs, the key is managing voltage drops. Having too many devices per circuit makes the whole thing very sensitive to voltage drops.

No need to go crazy with complex current limiting circuits unless efficiency is a priority, wasting power in the limiting resistor buys you generous tolerance and simplicity.

Make each LED it's own voltage driven unit, by including a single dropping resistor of the correct value for the applied voltage. This unit is then rather tolerant of voltage drops because the limiting resistor sees ~ 10V so a few volts of drop in the external wiring causes imperceptible changes in the current.

You can then connect these units to multiple branch circuits to provide power.

If you need to dim the whole thing, use a PWM dimmer.

The attached image shows a project that I engineered for the Whitney museum in NYC- 1000's of LEDs.
 

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Wendy

Joined Mar 24, 2008
23,421
Large numbers of LEDs can be. You could always use LED ribbons.

As to the latter comment, very astute, but not pertinent to this thread.
 
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