Hi everyone.
Hopefully you can help me. I am trying to find a circuit diagram for a custom adjustable voltage regulator for high power automotive alternators. I have a small electric car with a 60 volt battery pack. It consists of 10 6 volt 225 amp golf cart batteries.
I need to be able to build a small self-contained gas powered charging system for when I have to travel beyond its 15 miles each way distance limitation. I want to be able to build an external adjustable regulator I can attach to automotive alternators. I would need it adjustable from 48 volts to 90 volts DC. It would need to be able to handle 400 or even better 500 amps.
My goal is to us a small internal combustion engine running of wood gas to charge my pack or maybe even supplement the energy available to feed the electric motor. I first will try it on some surplus 12v 100amp alternators I already have. If I can get some data from them. I plan on purchasing a 24 volt 400 amp alternator which are oil cooled. Maybe even two if it does what I hope it can do. I know the amps will diminish as the voltage goes up. With a 24 volt 400 amp starting point, I believe I will be able to end up with something close to a 63 volt 200amp DC power generation capacity.
I know that it would take somewhere around 31hp at peak to power the alternator. I have most of the trailer and such worked out. But my ability to design circuits is very limited. I can follow instructions and basic schematics fine. Hopefully someone on here might know of a schematic of a variable external voltage regulator for automotive alternator. Or even better yet know of, or draw up a schematic of the variable voltage comparator circuit for this purpose.
Any help will be greatly appreciated. I will be sharing everything I learn from this build with the web and my college electric vehicle building club.
Thanks in Advance
Raz
Hopefully you can help me. I am trying to find a circuit diagram for a custom adjustable voltage regulator for high power automotive alternators. I have a small electric car with a 60 volt battery pack. It consists of 10 6 volt 225 amp golf cart batteries.
I need to be able to build a small self-contained gas powered charging system for when I have to travel beyond its 15 miles each way distance limitation. I want to be able to build an external adjustable regulator I can attach to automotive alternators. I would need it adjustable from 48 volts to 90 volts DC. It would need to be able to handle 400 or even better 500 amps.
My goal is to us a small internal combustion engine running of wood gas to charge my pack or maybe even supplement the energy available to feed the electric motor. I first will try it on some surplus 12v 100amp alternators I already have. If I can get some data from them. I plan on purchasing a 24 volt 400 amp alternator which are oil cooled. Maybe even two if it does what I hope it can do. I know the amps will diminish as the voltage goes up. With a 24 volt 400 amp starting point, I believe I will be able to end up with something close to a 63 volt 200amp DC power generation capacity.
I know that it would take somewhere around 31hp at peak to power the alternator. I have most of the trailer and such worked out. But my ability to design circuits is very limited. I can follow instructions and basic schematics fine. Hopefully someone on here might know of a schematic of a variable external voltage regulator for automotive alternator. Or even better yet know of, or draw up a schematic of the variable voltage comparator circuit for this purpose.
Any help will be greatly appreciated. I will be sharing everything I learn from this build with the web and my college electric vehicle building club.
Thanks in Advance
Raz