Hi,
I am trying to design a 50 Amps capable battery charger for charging a 2000 AH lead acid battery bank of 24 VDC. The project objective is to charge the battery using both solar as well as mains (mains electricity availability is irregular here in Pakistan due to acute power shortages).
For the above purpose I would like to measure the battery charge/discharge current. I initially tried ACS712 because it offers the possibility of galvanic isolation. However that route had to be abandoned because voltage has to be measured which means galvanic isolation is not possible. Now I am toying with high-side measurement of current. The problem here in Pakistan is the non or difficult availability of high side measurement ICs. So I am trying to do some ab-initio design of the input stage using discrete components (or CA3096 type) matched transistor array. The array would be followed by an IN-AMP (I am using the easily available AD620). The current measurement is by a shunt resistor (0.001 ohms). My initial circuit using BC547 BJTs is attached. The purpose is to create a level shifter so that the differential voltage across the shunt can be converted into a voltage level that the AD620 can withstand. Please note that another important project objective is to use the main battery as the power supply for this circuit.
I am using PROTEUS for simulation. I would like the forums valuable views on the design and any corrections that I should incorporate.
TIA
Zeb
I am trying to design a 50 Amps capable battery charger for charging a 2000 AH lead acid battery bank of 24 VDC. The project objective is to charge the battery using both solar as well as mains (mains electricity availability is irregular here in Pakistan due to acute power shortages).
For the above purpose I would like to measure the battery charge/discharge current. I initially tried ACS712 because it offers the possibility of galvanic isolation. However that route had to be abandoned because voltage has to be measured which means galvanic isolation is not possible. Now I am toying with high-side measurement of current. The problem here in Pakistan is the non or difficult availability of high side measurement ICs. So I am trying to do some ab-initio design of the input stage using discrete components (or CA3096 type) matched transistor array. The array would be followed by an IN-AMP (I am using the easily available AD620). The current measurement is by a shunt resistor (0.001 ohms). My initial circuit using BC547 BJTs is attached. The purpose is to create a level shifter so that the differential voltage across the shunt can be converted into a voltage level that the AD620 can withstand. Please note that another important project objective is to use the main battery as the power supply for this circuit.
I am using PROTEUS for simulation. I would like the forums valuable views on the design and any corrections that I should incorporate.
TIA
Zeb
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