30 Amp Diode Driver Circuit Suggestions

Thread Starter

Obli

Joined Aug 7, 2016
22
Hello,

I have a large 2.2V 30A diode that I need a DC power supply for. From what I have researched, this would be either a constant-current source of some kind, or a dedicated LED driver. I have searched through the Texas Instruments offerings and I think the LM3434 comes closest, but it still only provides 20A continuous.

What I am looking for is suggestions for either a single-controller solution, an alternative method of powering the diode, or maybe a parallel-supply capable LED driver if one is available. I have tried converting a regular buck SMPS to a constant-current supply, but I ended up frying a somewhat expensive board and I would prefer to not go with that option again without more guidance.

Thank you,
Obli
 

Thread Starter

Obli

Joined Aug 7, 2016
22
If a method of safely coupling them is available, I think using several LM3409's could work.
 

Alec_t

Joined Sep 17, 2013
14,313
Sorry, I don't.
Doesn't the LED manufacturer have any suggested drive arrangements?
 
Last edited:

Alec_t

Joined Sep 17, 2013
14,313
It could do, though you'd need a low-resistance current shunt, a voltage reference and a comparator to go with it and you'd have to find a way to interface the comparator output with the voltage-regulator in the link I posted. It would be simpler and probably cheaper to use an off-the-shelf dedicated constant-current LED driver if you can find a suitably rated one.
 

dannyf

Joined Sep 13, 2015
2,197
Would something like this help?
it should work. but your chip (lm3409) does have a high side sensor so the part here wouldn't be as useful there.

it seems to me a far easier route is to go with multiple chips, each rated at lower amps and driving a subset of leds. like 6 leds in serial (<14v), whatever the amperage those leds want.

that way, you are working with much lower current, and the power dissipation on the current sense resistors isn't that much of a concern.
 

Thread Starter

Obli

Joined Aug 7, 2016
22
How about this for an off-the-shelf solution?
It's very close to my requirements and pretty cheap. How hard would it be to efficiently drop the last ~3 volts? (preferably with some adjustability)
 

Thread Starter

Obli

Joined Aug 7, 2016
22
Clearly an LDO would not be appropriate for such loads, so it sounds like another SMPS would be needed. Kind-of brings us back to the original problem if that is the case.
 

Alec_t

Joined Sep 17, 2013
14,313
I can't see anything in the write-up of the item in your post #13 link to suggest it has a constant-current mode (which is what you need for LED driving).
 

Thread Starter

Obli

Joined Aug 7, 2016
22
I can't see anything in the write-up of the item in your post #13 link to suggest it has a constant-current mode (which is what you need for LED driving).
Thanks for pointing that out.

I'm going to try emailing them about the driver and the possibility of a custom output voltage (they do state that they do customization). I'll post when they give me a response.
 
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